Detailed Project Report on upvc profiles (doors & windows)

uPVC PROFILES (DOORS & WINDOWS) 

[EIRI/EDPR/1303] J.C. 9965, 874

INTRODUCTION

PVC was produced for the first time in 1935 and has been industrially manufactured in large quantities for over 50 years. It has been developed into a material that can offer a wider range of properties and therefore has many different applications. Total PVC productions can be split approximately into the following applications:

• 55% Construction Industry

• 16% Packaging History

• 4% Furniture

• 4% Cars

• 2% Electricity Industry

• 19% Others (including Medical and Horticultural)

The production process starts with sodium chloride, (common salt) from which chlorine gas is obtained by electrolysis. Petroleum or natural gas is used to produce ethylene, one of many products of the process known as cracking.   Bringing together chlorine and ethylene, liquid vinyl chloride (VC) is produced which is immediately changed in the process by polymerisation into polyvinyl chloride.

Vinyl chloride is toxic and therefore a closed production process is used producing PVC as a white power that is chemically stable.

Polyvinyl Choride (PVC) is a chemical compound of chlorine, carbon and hydrogen. The components of PVC originate from the naturally occurring raw materials of petroleum or natural gas and common salt.  The ‘u’ stands for unplasticised and means that the material has not been softened by the addition of chemicals known as plasticizers.

uPVC FOR DOORS

The basic material properties of uPVC make it ideal for door application. These properties include:

• Does not rot or biologically decompose

• Is resistant to weathering with low maintenance requirements

• Is tough on impact

• It retains its shape within normal climatic temperatures

• It can be reshaped at high temperature and can therefore be recycled

COST ESTIMATION

Plant Capacity            4 MT/Day  

Land & Building (10,000 sq.ft.)    Rs. 2.14 Cr    

Plant & Machinery                    Rs. 2.15 Cr 

Working Capital for 2 Months    Rs. 1.66 Cr 

Total Capital Investment          Rs. 6.11 Cr 

Rate of Return                          60%

Break Even Point                      35%

CONTENTS

INTRODUCTION

RAW MATERIAL SECTION

TYPICAL PROPERTIES OF RIGID PVC

MARKET SURVEY

MARKET POSITION

BLOCK DIAGRAM OF THE PRODUCTION

SPECIFICATION OF RAW MATERIAL

TECHNICAL KNOW-HOW AVAILABLE AT FOLLOWING ADDRESS

HOW TO MEASURE WINDOWS & DOORS

MANUFACTURING SIZES

LOCATION OF SITE

PROCESS OF MANUFACTURE

PROCESS FLOW SHEET

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

UPVC WINDOWS WORKING VIEW

IMPLEMENTATION SCHEDULE

PRESENT MANUFACTURERS OF UPVC DOORS AND WINDOWS (PROFILES)

SUPPLIERS PLANT AND MACHINERY

RAW MATERIAL SUPPLIERS

MANUFACTURERS/SUPPLIERS OF UPVC DOORS AND WINDOWS MAKING MACHINE

ANNEXURE – A TEST METHODS FOR UPVC PROFILES

ANNEXURE B MATERIAL CHARACTERISTICS- SAMPLE PREPARATION AND REQUIREMENTS

ANNEXURE C COLOR RANGE & PERMISSIBLE TOLERANCE

ANNEXURE D THE RADIATION DOSE AND EXPOSURE TIME TO BE USED FOR ARTIFICIAL WEATHERING

ANNEXURE E RESISTANCE TO IMPACT OF MAIN PROFILES BY FALLING MASS

ANNEXURE F HEAT AGING BEHAVIOR AT 150°C

ANNEXURE G DETERMINATION OF THE STRENGTH OF WELDED CORNERS AND T JOINTS

ANNEXURE H METHOD FOR CALCULATION OF FAILURE STRESS

ANNEXURE I HEAT REVERSION TEST

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)