Detailed Project Report on Vacuum Blood Collection Tube Hypodermic Needles IV Cannula Butterfly Needles

VACUUM BLOOD COLLECTION TUBE HYPODERMIC NEEDLES IV CANNULA BUTTERFLY NEEDLES

[EIRI/EDPR/4346] J.C.: 2531XL

INTRODUCTION

Vacuum Blood Collection Tube

A vacuum blood collection tube is a sterile glass or plastic test tube with a coloured rubber stopper creating a vacuum seal inside of the tube, facilitating the drawing of a predetermined volume of liquid. Vacuum tubes may contain additives designed to stabilize and preserve the specimen prior to analytical testing. Tubes are available with a safety-engineered stopper, with a variety of labeling options and draw volumes. The colour of the top indicates the additives in the vial.

A Blood Collection Tube Manufacturing is of BCT/ Vacutainer which is a sterilized glass or plastic test tube with a coloured rubber stopper which creates a vacuum seal inside the tube supporting the draw of a fixed volume of liquid. It is also referred to as the “Vacutainer”. Vacutainer tubes consist of additives which are designed to preserve the specimen earlier to the accurate testing.

These tubes or containers have a security planned plug with en number of labelling alternatives and draw volumes. The shading on the top shows the added substances of the containers or tubes. Vacutainer tubes may contain extra substance that preserves blood from preparing in a medical research laboratory. Utilizing an inappropriate tube can make the blood test unusable for the intended purpose.

Furthermore, some tubes contain added substances that save certain segments of or substances inside the blood, for example, glucose. At the point when a tube is centrifuged the materials inside are isolated by thickness, with the platelets sinking to the base and the plasma or serum gathering at the top. Tubes containing gel can be effectively taken care of and moved after centrifugation without the platelets and serum blending.

As per the Latest Report added By Value Market Research The Global Blood Collection Tubes Market was valued USD 1,042.5 MN (by revenue) in 2017 and is anticipated to reach USD 1,968.7 MN by 2024 with a CAGR of 9.5%.

Strong demand for serum separation tubes and rapid serum tubes is primarily expected to drive the demand for blood collection tubes market. The key factors influencing the growth of blood collection increase in aging population coupled with widespread of diseases.

The increasing government initiatives and a rise in the number of surgical procedures are also helping to fuel the market growth. The developing cell therapies are a major opportunity for the players in this market.

Risks of acquiring infections due to unhygienic blood transfusion process are expected to be one of the significant threats for the growth of blood collection tubes market over the forecast period.

COST ESTIMATION

Plant Capacity            4,00,000 Nos/Day

Land & Building (2000 sq.mt.)    US$ 3.30 Lac

Plant & Machinery                    US$ 27.39 Lac

Working Capital for 3 Months    US$ 5.50 Lac

Total Capital Investment          US$ 37.89 Lac

Rate of Return                          56%

Break Even Point                      41%

CONTENTS

INTRODUCTION

MAJOR TYPES OF VACUUM BLOOD COLLECTION TUBES

EDTA TUBE

FEATURES:

CLOT ACTIVATOR TUBE

FEATURES:

PLAIN TUBE

FEATURES:

HEPARIN TUBE

FEATURES:

ESR TUBE

FEATURES:

GLUCOSE TUBE

FEATURES:

PT TUBE

FEATURES:

HYPODERMIC NEEDLES

IV CANNULA

BUTTERFLY NEEDLES

WHILE STRAIGHT NEEDLES ARE MUCH EASIER TO USE, BUTTERFLY NEEDLES OFFER A VARIETY OF BENEFITS, INCLUDING:

USES/APPLICATIONS

VACUUM BLOOD COLLECTION TUBE

HYPODERMIC NEEDLES

IV CANNULA

BUTTERFLY NEEDLES

MARKET OVERVIEW

VACUUM BLOOD COLLECTION TUBE

MICRO SAMPLING TECHNOLOGY

OUTLOOK

SEGMENTATION

REGIONAL MARKET SUMMARY

HYPODERMIC NEEDLES

IV CANNULA

BUTTERFLY NEEDLES

SPECIFICATIONS

MANUFACTURING STEPS/PROCESS FLOW/QUALITY CONTROL

VACUUM BLOOD COLLECTION TUBE

COMPONENT CLEANING

DOSING PROCESS:

BLOOD COLLECTION TUBE ASSEMBLY

STERILIZATION

PROCESS FLOW CHART

QUALITY CONTROL

SOME COMMON COMPONENTS OF A QUALITY CONTROL PLAN INCLUDE:

HYPODERMIC/BUTTERFLY NEEDLES

MAKING THE BARREL AND PLUNGER

ASSEMBLY AND PACKAGING

QUALITY CONTROL

PROCESS FLOW - NEEDLES

NEEDLES SHALL PASS THROUGH FOLLOWING TESTS

LEAKAGE TEST

ELASTICITY

SHARPNESS OF NEEDLES POINT

REVERSE BEND TEST

STIFFNESS

FACTORS INFLUENCING ETHYLENE OXIDE STERILIZATION

TEMPERATURE:-

CONCENTRATION:-

MOISTURE:

TIME:-

STERILIZATION CONCEPTS:-

TEST FOR STERILITY

CAUTION

TEST FOR DETECTION OF AEROBIC AND ANAEROBIC ORGANISM

MEDIUM FOR AEROBIC ORGANISM:-

IV CANNULA

MAKING OF VARIOUS PARTS

NEEDLE TUBE

INJECTION MOULDING PROCESS:

ASSEMBLING OF THE PARTS

STERILIZATION

STERILIZATION WITH ETHYLENE OXIDE -

QUALITY CONTROL

PROCESS FLOW

MAJOR MACHINERIES USES

INJECTION MOULDING MACHINE

CAP AND STOPPER COMBINATION MACHINE

LABELING MACHINE

DOSING MACHINE

CAPPING MACHINE

CENTRIFUGE MACHINE

SHRINK PACKAGING MACHINE

DISPOSABLE NEEDLES MAKING MACHINERY PLANT

SPECIFICATIONS:

BLISTER PACKING MACHINE - AUTOMATIC

PLANT/MACHINERY

SUPPLIER OF RAW MATERIALS

TRANSPARENT POLYPROPYLENE/LDPE/HDPE GRANULES & TEFLON

SUPPLIERS OF BUTYL RUBBER SHEET

LABEL STICKER

COLOUR PIGMENTS

DOSING CHEMICAL

SUPPLIERS OF PLANT AND MACHINERY

EFFLUENT TREATMENT PLANT

FIRE FIGHTING EQUIPMENTS

DG SETS

POWER TRANSFORMERS

EXHAUST FANS

HIGH SPEED MIXER

MOLDS, DIES, TOOLS

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

ENGINEERING DESIGN CONSIDERATIONS

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

UTILITY REQUIREMENT (ESTIMATED) - MONTH

GENERATION & MANAGEMENT OF WASTES

WASTE WATER (ESTIMATED)

WASTE (ESTIMATED)

FLUE GAS (ESTIMATED)

WASTE TREATMENT FACILITY

ETP FLOW DIAGRAM (TYPICAL)

STP FLOW DIAGRAM (TYPICAL)

SEWAGE & WASTE WATER EFFLUENT

SAFETY REQUIREMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

PRELIMINARY PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)