Project Report on Vacuum Flask Manufacturing Plant (4000 Numbers per day)
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VACUUM FLASK MANUFACTURING PLANT
[EIRI/EDPR/4664] J.C.: 2881XL
Vacuum flask, if simply put, that is the bottle to be able to keep insulation. Usually it is a water container is made of ceramic or stainless steel and the vacuum layer. In the top of the vacuum thermos, there is a lid and it is tightly sealed, and the vacuum heat-insulating layer can make the liquid inside the bottle delay cooling, in order to achieve the thermal insulation purpose. The Development History of Vacuum Travel Mug Thermos flask is evolved from the thermos cup, and the insulation principle is just like the vacuum thermos. People make the cup into bottle is just for the convenient use in daily life, such as the vacuum travel mug is very convenient for travelling use outside, no matter how long the distance is, as long as you filled the vacuum flask with hot water, you can drink hot water during the journey any time and everywhere.
The thermal spread has three ways: radiation, convection, and transformation. The silver thermos inner the bottle can reflect radiation of the hot water, the inners and bottle vacuum can block the transfer of heat, and the heat is not easy to pass the bottle to prevent thermal convection. The thermos flask today also applies the principle of magnetized water, and that is adding magnet to the bottom of the bottle and cap, so that the water is magnetized.
COST ESTIMATION
Plant Capacity 4000 Nos./Day
Land & Building (4000 sq.mt.) Rs. 1.78 Cr
Plant & Machinery Rs. 1.94 Cr
Working Capital for 2 Months Rs. 4.60 Cr
Total Capital Investment Rs. 8.74 Cr
Rate of Return 25%
Break Even Point 56%
CONTENTS
INTRODUCTION
INTRODUCTION OF VACUUM FLASKS
THERMOS FLASK FUNCTIONS
HISTORY OF VACUUM FLASK
THERMOS BOTTLE MARKET OVERVIEW:
THERMOS BOTTLE MARKET DYNAMICS:
THERMOS BOTTLE MARKET SEGMENT ANALYSIS:
MARKET POSITION
MARKET SIZE OF GLOBAL CONSUMERWARE INDUSTRY (IN USD BN)
KEY GROWTH DRIVERS
KEY TRENDS
BRANDED GLOBAL CONSUMER WARE MARKET
DOES INDIAN MARKET RESONATE GLOBAL TRENDS?
INDIAN CONSUMERWARE MARKET
MARKET SIZE OF INDIAN CONSUMERWARE INDUSTRY (IN INR BN)
CONSUMERWARE CHANNEL SEGMENTATION
CHANNEL WISE MARKET SEGMENTATION OF INDIAN CONSUMERWARE MARKET
BRANDED INDIAN CONSUMERWARE MARKET
SHARE OF BRANDED & UNBRANDED CONSUMERWARE MARKET
GROWTH DRIVERS FOR BRANDED MARKET
1. RISING AWARENESS AMONG CONSUMERS TOWARDS SAFETY AND QUALITY
2. TECHNOLOGICAL INTERVENTION
3. ECONOMIES OF SCALE
4. EVOLVING ASPIRATIONS: FROM UTILITY TO LIFESTYLE
5. GST REGIME:
WHY BRANDED PLAYERS HAVE AN EDGE?
CONSUMER HOUSEWARE MARKET
MARKET SIZE OF INDIAN CONSUMER HOUSEWARE MARKET (IN INR BN)
BRANDED VS UNBRANDED
SHARE OF BRANDED & UNBRANDED CONSUMER HOUSEWARE MARKET
CATEGORY WISE SEGMENTATION
CATEGORY WISE SHARE- INDIAN CONSUMER HOUSEWARE MARKET
HYDRATION
CATEGORY WISE SHARE OF BRANDED PLAY IN INDIAN CONSUMER HOUSEWARE MARKET
TYPES OF VACUUM FLASK AVAILABLE IN THE MARKET
FACTORS DRIVING APPLICATIONS OF THE VACUUM FLASK MARKET
INDIA KEY MARKET PLAYERS
TOP GLOBAL MANUFACTURER IN THE VACUUM FLASK MARKET
KEY PLAYERS, PRODUCT CATEGORIES, PRICE RANGE OF VARIOUS PRODUCT CATEGORIES IN CONSUMERWARE
LIST OF MACHINERY AND EQUIPMENT USED IN MANUFACTURING OF VACUUM FLASK
PIPE CUTTING MACHINE
DEBURRING MACHINE
DIVIDING MACHINE
ROLL WELDING LINE MACHINE
AUTOMATIC SHAPING MACHINE
SCREW THREAD MACHINE
INSIDE NECKING MACHINE
FLAT MOUTH MACHINE (1 STATIONS)
NECKING MACHINE (1 STATIONS)
PIPE PRODUCTION LINE
EDGE TRIMING MACHINE
TEMPERATURE MEASURING MACHINE
MANUFACTURING PROCESS OF VACUUM INSULATED STAINLESS STEEL BOTTLES
PRINCIPLE OF THERMAL INSULATION
RAW MATERIAL OF INSULATED WATER BOTTLES
VACUUM INSULATED STAINLESS STEEL BOTTLE TUMBLER MANUFACTURING PROCESS
VACUUM INSULATED STAINLESS STEEL BOTTLE MANUFACTURING PROCESS CHART:
MANUFACTURE OUTER BOTTLE
EXPANSION
AUTOMATIC AND ROBOTIC PRODUCTION LINE
MANUFACTURE INNER BOTTLE
VACUUM FLASK MANUFACTURERS
STAINLESS STEEL PIPE MANUFACTURERS
OTHER PARTS MANUFACTURERS
D.G. SET
LABORATORY TESTING EQUIPMENTS
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
LIST OF PLANT & MACHINERY MANUFACTURER/SUPPLIER
LOCATION OF SITE
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
REGULATIONS AND POLICIES
STATUTORY AND COMMERCIAL LAWS THE COMPANIES ACT, 1956
THE COMPANIES ACT, 2013 (TO THE EXTENT NOTIFIED)
COMPETITION ACT, 2002
INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951
ELECTRICITY ACT, 2003
THE LEGAL METROLOGY ACT 2009
THE INDIAN BOILERS ACT, 1923
LAWS RELATING TO LABOUR AND EMPLOYMENT
THE FACTORIES ACT, 1948
THE GUJARAT FACTORIES RULES, 1963
EMPLOYEES STATE INSURANCE ACT, 1948, AS AMENDED (THE “ESIC ACT”)
THE MINIMUM WAGES ACT, 1948
EMPLOYEES’ COMPENSATION ACT, 1923
PAYMENT OF WAGES ACT, 1936
THE PAYMENT OF GRATUITY ACT, 1972
EMPLOYEES PROVIDENT FUND AND MISCELLANEOUS PROVISIONS ACT, 1952 (“ACT”) AND THE SCHEMES FORMULATED THERE UNDER (“SCHEMES”)
PAYMENT OF BONUS ACT, 1965
THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970
THE EQUAL REMUNERATION ACT, 1976 ("EQUAL REMUNERATION ACT") AND EQUAL REMUNERATION RULES, 1976
CHILD LABOUR (PROHIBITION AND REGULATION) ACT, 1986
THE MATERNITY BENEFIT ACT, 1961("MATERNITY ACT")
THE SEXUAL HARASSMENT OF WOMEN AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013
THE INDUSTRIAL DISPUTES ACT, 1947
INTER STATE MIGRANT WORKERS (REGULATION OF EMPLOYMENT AND CONDITIONS OF SERVICE) ACT, 1979;
INDUSTRIAL EMPLOYMENT (STANDING ORDERS) ACT, 1946
APPRENTICES ACT, 1961
ENVIRONMENTAL LAWS
WATER (PREVENTION AND CONTROL OF POLLUTION) CESS ACT, 1977, AS AMENDED (THE “WATER CESS ACT”)
THE NOISE POLLUTION (REGULATION & CONTROL) RULES 2000 (“NOISE REGULATION RULES”)
TAX LAWS
THE INCOME TAX ACT, 1961
THE GOODS AND SERVICES TAX ACT, 2017
INTELLECTUAL PROPERTY LAWS
THE TRADEMARKS ACT, 1999
THE DESIGNS ACT, 2000
FOREIGN INVESTMENT REGULATIONS
FOREIGN EXCHANGE MANAGEMENT ACT, 1999 (“THE FEMA”), AND RULES AND REGULATIONS THEREUNDER
OTHER LAWS
UTILITIES
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
UTILITIES
PRODUCTS PHOTOGRTAPH
PLANT LAYOUT
ORGANIZATION CHART
LIST OF DOCUMENTS REQUIRED TO GET LICENSES
DOCUMENTS:
OTHER LICENSES REQUIRED FOR THE SETUP:
PROJECT IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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