Project Report on Vacuum Flask Manufacturing Plant (4000 Numbers per day)

VACUUM FLASK MANUFACTURING PLANT

[EIRI/EDPR/4664] J.C.: 2881XL

Vacuum flask, if simply put, that is the bottle to be able to keep insulation. Usually it is a water container is made of ceramic or stainless steel and the vacuum layer. In the top of the vacuum thermos, there is a lid and it is tightly sealed, and the vacuum heat-insulating layer can make the liquid inside the bottle delay cooling, in order to achieve the thermal insulation purpose. The Development History of Vacuum Travel Mug Thermos flask is evolved from the thermos cup, and the insulation principle is just like the vacuum thermos. People make the cup into bottle is just for the convenient use in daily life, such as the vacuum travel mug is very convenient for travelling use outside, no matter how long the distance is, as long as you filled the vacuum flask with hot water, you can drink hot water during the journey any time and everywhere.

The thermal spread has three ways: radiation, convection, and transformation. The silver thermos inner the bottle can reflect radiation of the hot water, the inners and bottle vacuum can block the transfer of heat, and the heat is not easy to pass the bottle to prevent thermal convection. The thermos flask today also applies the principle of magnetized water, and that is adding magnet to the bottom of the bottle and cap, so that the water is magnetized.

COST ESTIMATION

Plant Capacity            4000 Nos./Day  

Land & Building (4000 sq.mt.)    Rs. 1.78 Cr    

Plant & Machinery                    Rs. 1.94 Cr 

Working Capital for 2 Months    Rs. 4.60 Cr 

Total Capital Investment          Rs. 8.74 Cr 

Rate of Return                          25%

Break Even Point                      56%

CONTENTS

INTRODUCTION

INTRODUCTION OF VACUUM FLASKS

THERMOS FLASK FUNCTIONS 

HISTORY OF VACUUM FLASK

THERMOS BOTTLE MARKET OVERVIEW:

THERMOS BOTTLE MARKET DYNAMICS:

THERMOS BOTTLE MARKET SEGMENT ANALYSIS:

MARKET POSITION

MARKET SIZE OF GLOBAL CONSUMERWARE INDUSTRY (IN USD BN)

KEY GROWTH DRIVERS 

KEY TRENDS 

BRANDED GLOBAL CONSUMER WARE MARKET 

DOES INDIAN MARKET RESONATE GLOBAL TRENDS?

INDIAN CONSUMERWARE MARKET 

MARKET SIZE OF INDIAN CONSUMERWARE INDUSTRY (IN INR BN)

CONSUMERWARE CHANNEL SEGMENTATION 

CHANNEL WISE MARKET SEGMENTATION OF INDIAN CONSUMERWARE MARKET

BRANDED INDIAN CONSUMERWARE MARKET 

SHARE OF BRANDED & UNBRANDED CONSUMERWARE MARKET

GROWTH DRIVERS FOR BRANDED MARKET

1. RISING AWARENESS AMONG CONSUMERS TOWARDS SAFETY AND QUALITY

2. TECHNOLOGICAL INTERVENTION

3. ECONOMIES OF SCALE

4. EVOLVING ASPIRATIONS: FROM UTILITY TO LIFESTYLE

5. GST REGIME:

WHY BRANDED PLAYERS HAVE AN EDGE?

CONSUMER HOUSEWARE MARKET 

MARKET SIZE OF INDIAN CONSUMER HOUSEWARE MARKET (IN INR BN)

BRANDED VS UNBRANDED 

SHARE OF BRANDED & UNBRANDED CONSUMER HOUSEWARE MARKET

CATEGORY WISE SEGMENTATION 

CATEGORY WISE SHARE- INDIAN CONSUMER HOUSEWARE MARKET

HYDRATION 

CATEGORY WISE SHARE OF BRANDED PLAY IN INDIAN CONSUMER HOUSEWARE MARKET

TYPES OF VACUUM FLASK AVAILABLE IN THE MARKET 

FACTORS DRIVING APPLICATIONS OF THE VACUUM FLASK MARKET

INDIA KEY MARKET PLAYERS

TOP GLOBAL MANUFACTURER IN THE VACUUM FLASK MARKET

KEY PLAYERS, PRODUCT CATEGORIES, PRICE RANGE OF VARIOUS PRODUCT CATEGORIES IN CONSUMERWARE

LIST OF MACHINERY AND EQUIPMENT USED IN MANUFACTURING OF VACUUM FLASK

PIPE CUTTING MACHINE

DEBURRING MACHINE

DIVIDING MACHINE

ROLL WELDING LINE MACHINE

AUTOMATIC SHAPING MACHINE

SCREW THREAD MACHINE

INSIDE NECKING MACHINE

FLAT MOUTH MACHINE (1 STATIONS)

NECKING MACHINE (1 STATIONS)

PIPE PRODUCTION LINE

EDGE TRIMING MACHINE

TEMPERATURE MEASURING MACHINE

MANUFACTURING PROCESS OF VACUUM INSULATED STAINLESS STEEL BOTTLES

PRINCIPLE OF THERMAL INSULATION

RAW MATERIAL OF INSULATED WATER BOTTLES

VACUUM INSULATED STAINLESS STEEL BOTTLE TUMBLER MANUFACTURING PROCESS

VACUUM INSULATED STAINLESS STEEL BOTTLE MANUFACTURING PROCESS CHART:

MANUFACTURE OUTER BOTTLE

EXPANSION

AUTOMATIC AND ROBOTIC PRODUCTION LINE

MANUFACTURE INNER BOTTLE

VACUUM FLASK MANUFACTURERS

STAINLESS STEEL PIPE MANUFACTURERS

OTHER PARTS MANUFACTURERS

D.G. SET

LABORATORY TESTING EQUIPMENTS

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

LIST OF PLANT & MACHINERY MANUFACTURER/SUPPLIER

LOCATION OF SITE

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

REGULATIONS AND POLICIES

STATUTORY AND COMMERCIAL LAWS THE COMPANIES ACT, 1956

THE COMPANIES ACT, 2013 (TO THE EXTENT NOTIFIED)

COMPETITION ACT, 2002

INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951

ELECTRICITY ACT, 2003

THE LEGAL METROLOGY ACT 2009

THE INDIAN BOILERS ACT, 1923

LAWS RELATING TO LABOUR AND EMPLOYMENT

THE FACTORIES ACT, 1948

THE GUJARAT FACTORIES RULES, 1963

EMPLOYEES STATE INSURANCE ACT, 1948, AS AMENDED (THE “ESIC ACT”)

THE MINIMUM WAGES ACT, 1948

EMPLOYEES’ COMPENSATION ACT, 1923

PAYMENT OF WAGES ACT, 1936

THE PAYMENT OF GRATUITY ACT, 1972

EMPLOYEES PROVIDENT FUND AND MISCELLANEOUS PROVISIONS ACT, 1952 (“ACT”) AND THE SCHEMES FORMULATED THERE UNDER (“SCHEMES”)

PAYMENT OF BONUS ACT, 1965

THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970

THE EQUAL REMUNERATION ACT, 1976 ("EQUAL REMUNERATION ACT") AND EQUAL REMUNERATION RULES, 1976

CHILD LABOUR (PROHIBITION AND REGULATION) ACT, 1986

THE MATERNITY BENEFIT ACT, 1961("MATERNITY ACT")

THE SEXUAL HARASSMENT OF WOMEN AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013

THE INDUSTRIAL DISPUTES ACT, 1947

INTER STATE MIGRANT WORKERS (REGULATION OF EMPLOYMENT AND CONDITIONS OF SERVICE) ACT, 1979;

INDUSTRIAL EMPLOYMENT (STANDING ORDERS) ACT, 1946

APPRENTICES ACT, 1961

ENVIRONMENTAL LAWS

WATER (PREVENTION AND CONTROL OF POLLUTION) CESS ACT, 1977, AS AMENDED (THE “WATER CESS ACT”)

THE NOISE POLLUTION (REGULATION & CONTROL) RULES 2000 (“NOISE REGULATION RULES”)

TAX LAWS

THE INCOME TAX ACT, 1961

THE GOODS AND SERVICES TAX ACT, 2017

INTELLECTUAL PROPERTY LAWS

THE TRADEMARKS ACT, 1999

THE DESIGNS ACT, 2000

FOREIGN INVESTMENT REGULATIONS

FOREIGN EXCHANGE MANAGEMENT ACT, 1999 (“THE FEMA”), AND RULES AND REGULATIONS THEREUNDER

OTHER LAWS

UTILITIES

POWER

WORKING 

TOTAL MANPOWER AND PAYROLL 

UTILITIES

PRODUCTS PHOTOGRTAPH

PLANT LAYOUT

ORGANIZATION CHART

LIST OF DOCUMENTS REQUIRED TO GET LICENSES

DOCUMENTS:

OTHER LICENSES REQUIRED FOR THE SETUP:

PROJECT IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)