Vacuum Fried - Vegetable Products (Production Rate – 100 Kg/Hr)

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VACUUM FRIED - VEGETABLE PRODUCTS (PRODUCTION RATE – 100 KG/HR)

[EIRI/EDPR/4712] J.C.: 2932XL

Recent consumer trends towards healthier and low-fat products have had a significant impact on the snack industry. Vacuum frying when compared with normal atmospheric frying under equivalent thermal driving forces were used (ΔT = 60 °C and 80 °C), the most important quality parameters including oil uptake, color changes, nutrient’s & fibers degradation have always been advantageous. The table below gives the better understanding of the various advantages of Vacuum frying over normal frying.

COST ESTIMATION

Plant Capacity 1000 Kg./Day

Land & Building (1690 sq.mt.) Rs. 1.89 Cr

Plant & Machinery Rs. 1.48 Cr

Working Capital for 0.2 Months Rs. 18.08 Lac

Total Capital Investment Rs. 3.71 Cr

Rate of Return 50%

Break Even Point 45%

CONTENTS

INTRODUCTION

SALIENT FEATURES ABOUT VACUUM FRIED PRODUCTS

ADVANTAGES OF VACUUM FRYING

DISADVANTAGES OF VACUUM FRYING

APPLICATION & THEIR BENEFITS

EFFECT OF A DE-OILING MECHANISM ON THE PRODUCTION

EFFECT OF VACUUM FRYING ON THE OXIDATIVE STABILITY OF OILS

VACUUM FRYING PRESERVES CAROTENOID CONTENT CARROT CRISPS

MARKET OVERVIEW

DRIVING FACTORS

RESTRAINING FACTORS

PRODUCT TYPE ANALYSIS

APPLICATION ANALYSIS

GROWTH OPPORTUNITY

LATEST TRENDS

REGIONAL ANALYSIS

KEY PLAYERS ANALYSIS

VEGETABLES & FRUITS AVAILABILITY

BIS SPECIFICATION / CERTIFICATION

PROCESSING / PRODUCTION FACILITIES REQUIREMENT

THE SITE

THE BUILDING

ROOFS AND CEILINGS

WALLS, WINDOWS AND DOORS

THE FLOORS

SERVICES

LIGHTING AND POWER

WATER SUPPLY AND SANITATION

EQUIPMENT MAINTENANCE

PROCESSING, PACKAGING AND STORAGE

PACKAGING

WHEN SELECTING PACKAGING MATERIALS, THE PROCESSOR SHOULD CONSIDER:

HEALTH AND SAFETY

DAMAGE TO SKIN

BURNS AND CUTS

QUALITY ASSURANCE

RAW MATERIALS HANDLING

THE FIRST INSPECTION OF RAW MATERIALS AT THE PROCESSING UNIT SHOULD INCLUDE CHECKS ON:

BASIC RULES OF HYGIENE AND SANITATION

FACILITIES REQUIRED IN THE PROCESSING ROOM

WAYS OF WORKING

PRODUCTION PLANNING

CAREFUL PRODUCTION PLANNING IS USED TO FIND THE:

TYPICAL LOSSES DURING PROCESSING OF FRUITS AND VEGETABLES

QUALITY PARAMETERS OF VACUUM FRIED

MOISTURE CONTENT

WATER ACTIVITY

OIL CONTENT

TEXTURE ANALYSIS

BULK DENSITY

TRUE DENSITY

COLOR VALUES

STORAGE OF OPTIMIZED VACUUM FRIED PRODUCTS

PROCESS CONDITIONS REQUIREMENT

PRE-TREATMENTS OF VACUUM FRYING

FREEZING

BLANCHING

DRYING

DE-OILING OF FRIED PRODUCTS

CHANGES IN PROPERTIES OF FRYING OIL

MOISTURE CONTENT

OIL CONTENT

WATER ACTIVITY

BULK & TRUE DENSITY

COLOUR VALUES

TEXTURE

PACKAGING & STORAGE

PROCESSING STEPS / PROCESS FLOW

PROCESS OF MANUFACTURE

MATERIAL LOADING

QUALITY CONTROL AND STANDARDS

POLLUTION CONTROL

ENERGY CONSERVATION

PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

PLANT & MACHINERY

IN-FEED CONVEYOR

DRUM WASHER MACHINE

SORTING CONVEYOR

BUCKET ELEVATOR

BLAT FREEZER

VEGETABLE CUTTER

PEELING MACHINE

BLANCHING MACHINE

PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS

GENERATOR SET (DG SET)

TRANSFORMER

PACKAGING MACHINE

BLAST FREEZER

VACUUM FRYER

HEAT & CONTROL

PROJECT CYCLE

UTILITY REQUIREMENT (ESTIMATED) - MONTH

WASTE GENERATION & MANAGEMENT / GREEN BELT

GREEN BELT

WASTE WATER

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

PRELIMINARY PLANT LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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