Detailed Project Report on Vinyl Gloves
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VINYL GLOVES
[EIRI/EDPR/4362] J.C.: 2548XL
INTRODUCTION
Vinyl gloves are an incredibly popular type of disposable gloves, both for domestic and industrial use. Not only are they very affordable, they’re also suitable for protecting hands in a range of applications. Disposable vinyl gloves are particularly popular in workplaces where the regular donning and removal of gloves is required, such as in food handling roles, personal care, domestic work, hairdressing, dentistry and more.
Made from PVC (polyvinyl chloride), vinyl gloves are treated with a plasticiser to make them more elastic. The end result is a waterproof glove which is resistant to a range of low-level chemicals, alcohols, biohazards (including pathogens found in bodily fluids), detergents, and more.
Although they tend to be less robust, less elastic, and less form-fitting than other glove varieties, vinyl gloves offer a range of important benefits over alternatives such as latex and nitrile gloves. Vinyl gloves are some of the most affordable disposable safety gloves on the market, and as such, are a popular choice for applications which require a high turnover of gloves and where there is a low risk of exposure to more hazardous materials such as strong chemicals or micro-organisms.
Vinyl gloves do not pose the risk of latex allergies, and are also chemical accelerator free; they are unlikely to cause the most common of allergic reactions to safety gloves.
Powder is generally added to gloves to help with donning and removal, making them less likely to tear. However, powder can be a potential hazard for some workplaces; most commonly those where powder particles pose a threat to work surfaces or materials, or where powder particles become airborne and increase the risk of allergic reactions. For this reason, powder free gloves may be preferred. Powder free vinyl gloves are treated with a low-friction inner coating to reduce the risk of tearing during donning and removal.
Vinyl gloves are among the most common types of disposable gloves on the market. Vinyl Gloves can be used to Housework, electronics, chemicals, aquaculture, glass, food and other plant protection, hospitals, research and other industries; Disposable glove Widely used in the installation of semiconductor, precision electronic components and instruments and sticky metal ware operation, high-tech product installation and commissioning, Disc drives, composite materials, LCD display, circuit board production lines, optical products, laboratories, hospitals, beauty salons and other fields.
Product features
? Comfortable to wear, prolonged wear will not cause skin tightness.
? Does not contain amino compounds and other harmful substances, minimal allergies
? Strong tensile strength, puncture resistance, not easily damaged
? Good sealing, the most effective to prevent dust from emitting
? Superior chemical resistance, resistance to certain pH
? Silicon-free ingredients, there is a certain anti-static properties, suitable for the electronics industry production needs
The global disposable gloves market size was valued at USD 12.31 billion in 2021 and is expected to expand at a compound annual growth rate (CAGR) of 5.8% from 2022 to 2030. The growing demand for disposable gloves, especially from the healthcare industry amidst the ongoing COVID-19 pandemic, along with the rising awareness regarding healthcare-associated infections, is expected to fuel the market growth. The healthcare sector in major developing economies is anticipated to witness substantial growth on account of several factors, such as increasing investments in both the private and public sectors, rising population, the high influx of migrants, and the growing geriatric population. Furthermore, rising healthcare expenditure is projected to boost the growth of the healthcare sector, which, in turn, is estimated to augment the demand for disposable gloves.
It is intended to prepare a Feasibility Report to install 120000Pairs/ Day Vinyl Gloves production facilities as a Green Field Project.
COST ESTIMATION
Plant Capacity 1,20,000 Pairs/Day
Land & Building (2780 sq.mt.) Rs. 2.22 Cr
Plant & Machinery Rs. 5.65 Cr
Working Capital for 1 Month Rs. 83.19 Lac
Total Capital Investment Rs. 9.28 Cr
Rate of Return 45%
Break Even Point 49%
CONTENTS
INTRODUCTION
PRODUCT FEATURES
USES/BENEFITS
GLOVES-PROPERTIES, DEFECTS & REMEDIES
THE PERFORMANCE REQUIREMENTS OF GLOVES ARE:
DEFECTS AND REMEDIES
DEFECTS CAN BE CLASSIFIED BROADLY INTO:
PRODUCT INFORMATION
PHYSICAL DIMENSIONS
PHYSICAL PROPERTIES
PACKAGING-400 MM
MARKET OVERVIEW
INDIA DISPOSABLE GLOVES MARKET
PRODUCT SEGMENT REVIEW
FORM SEGMENT REVIEW
KEY BENEFITS FOR INDIA DISPOSABLE GLOVES MARKET:
MATERIAL INSIGHTS
PRODUCT INSIGHTS
END-USE INSIGHTS
REGIONAL INSIGHTS
TECHNICAL DETAILS (VINYL GLOVES)
PRODUCING THE GLOVES
CHECKING FOR QUALITY
ASTM SPECIFICATION
AQL STANDARD
FORMULATION
RAW MATERIALS
PVC POWDER
TXIB
DIISONONYL PHTHALATE
DIBASIC ESTER
CALCIUM/ZINC STABILISERS
VISCOSITY REDUCERS
RAW MATERIAL SUPPLIERS
THE RAW MATERIALS ARE AVAILABLE ON PAN INDIA MARKET
PRESENT MANUFACTURERS OF VINYL GLOVES
MANUFACTURING PROCESS STEPS/PRODUCTION LINE/PROCESS FLOW
PRODUCTION LINE
THE PRODUCTION LINE IS MAINLY CONSISTING OF 4 PARTS:
PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT FACILITY
UTILITIES REQUIREMENT (ESTIMATED-MONTH)
WASTE GENERATION & MANAGEMENT/GREEN BELT
GREEN BELT
WATER (ESTIMATED)
WASTE (ESTIMATED)
FLUE GAS (ESTIMATED)
PLANT & MACHINERY
THE GLOVES ARE MANUFACTURED BY EITHER A
BATCH DIPPING PROCESS
CONTINUOUS DIPPING PROCESS
TESTING & QUALITY CONTROL
IN-PROCESS TESTING
PRODUCT TESTING
SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS
SUPPLIERS OF SURGICAL GLOVE PACKAGING MACHINE
SUPPLIERS OF HOT AIR OVEN
SUPPLIERS OF PORCELAIN FORMER FOR GLOVES
GLOBAL PLANT & MACHINERIES SUPPLIERS
D.G. SETS
POWER TRANSFORMERS
WTP PLANTS
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSOR
PLATEFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
ELECTRICAL MEASURING INSTRUMENTS
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
APPROVAL AUTHORITY
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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