Detailed Project Report on wall putty (white cement based)

WALL PUTTY (WHITE CEMENT BASED)

[CODE NO.3878] 

White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.

In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).

Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as the binder putty is the thick mixture of finally powdered calcium carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.

White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.

Technical Data

Requirement of water: 40-45% mixing of paint for application

Pot life:                                      2 to 3 hours

Hard Drying:                                6 to 8 hours

Overcoat ability:                            3 to 4 hours

Maximum thickness of total coats: 1.5 mm

Covering on smooth surface:            22-25 sqft / kg / mm

Direction for Use

1. Ensure that wall surface is free from loose particles and any greasy / oily substance by cleaning the surface with emery paper, knifing blade or wire brush as suitable, and wash the wall by water properly.

2. Mix Wall Putty with 40-45% clean water slowly under hand stirring. Continue stirring till a uniform paste is formed.

3. Apply first coat uniformly on already moistened surface with the help of putty blade or trowel. Allow the surface to dry for minimum 3 hours and then apply a second coat. Allow drying for 6 to 8 hours preferably overnight for complete drying depending on ambient temperature and humidity condition.

4. After drying, if needed, the surface should be rubbed with water proof 300-320 mesh emery paper and washed with water. The surface is now ready for application of paint.

Precautions

1. Store in a cool dry place.

COST ESTIMATION

Plant Capacity                                     200 MT/Day

Land & Building (3000 sq.mt.)           Rs. 2.03 Cr

Plant & Machinery                                Rs. 3.95 Cr

Working Capital for 2 Months             Rs. 7.42 Cr

Total Capital Investment                     Rs. 13.60 Cr

Rate of Return                                       51%

Break Even Point                                  34%

• INTRODUCTION
  
• TECHNICAL DATA
• DIRECTION FOR USE
• PRECAUTIONS
• USES AND APPLICATIONS
• B.I.S. SPECIFICATION
• MARKET POSITION
• MARKET SIZE AND PAST GROWTH
• MAJOR PLAYERS
• KEY CHALLENGES
• GROWTH DRIVERS AND FUTURE OUTLOOK
• GROWTH IN URBAN HOUSING SECTOR:
• GROWTH IN END-USE MARKET:
• MARKET SHARE OF CONSTRUCTION CHEMICALS
• GLOBAL CONSTRUCTION CHEMICALS CONSUMPTION
• OVERVIEW OF CONSTRUCTION CHEMICALS
• U.S. CONSTRUCTION CHEMICALS MARKET REVENUE, BY PRODUCT, 
•     2013 - 2024 (USD MILLION)
• PRODUCT INSIGHTS
• END-USE INSIGHTS
• REGIONAL INSIGHTS
• COMPETITIVE INSIGHTS
• MAJOR PLAYERS OF CONSTRUCTION CHEMICALS
• PRESENT MANUFACTURERS/SUPPLIERS OF WALL PUTTY
• USES AND FEATURES OF INTEGRAL WATER PROOFING COMPOUND
• USES:
• FEATURES:
• PRECAUTION AND LIMITATION OF INTEGRAL WATER PROOFING
• TECHNICAL DATA:
• DOSAGE:
• PACKAGING:
• SHELF LIFE: 
• HEALTH & SAFETY:
• FORMULATION OF WALL PUTTY (WHITE CEMENT BASED)
• MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)
• PROPERTIES OF INTERGRAL WATER PROOFING COMPOUND IN LIQUID FORM
• FORMULATION OF INTERGRAL WATER PROOFING COMPOUND
• PROCESS FLOW DIEGRAM
• SUPPLIERS OF PLANT & MACHINERY
• SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
• SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)