White Spirit Manufacturing (10000 litres per day)
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WHITE SPIRIT MANUFACTURING
[EIRI/EDPR/4638] J.C.: 2855XL
INTRODUCTION
White spirit – is a narrow hydrocarbon fraction with the boiling temperature 140-220°C. Concentration of sulfur compounds in white spirit should not exceed 0.1% wt. Therefore, white spirit production is often based on hydrotreated kerosene with complex additives to prevent yellowing.
White spirit is used as a solvent for oil paints, so special requirements are forwarded on its smell. Odor source in white spirit are mercaptans (RSH) and aromatics.
Mercaptan removal from white spirit is possible with alkaline oxidative treating. In this case, malodorous mercaptan compounds are converted to inert disulfides:
2RSH + 0.5O2 → RSSR + H2O
Removal of aromatic compound (concentration may be up to 25%) is carried out using polar solvents (water solutions of glycols and polar aprotic solvents, however, this method is accompanied by the necessity to regenerate large amounts of solvent and does not completely remove the odor in white spirit production.
White spirit (UK & Ireland) or mineral spirits (US, Canada), also known as mineral turpentine (AU/NZ), turpentine substitute, and petroleum spirits, is a petroleum-derived clear liquid used as a common organic solvent in painting. There are also terms for specific kinds of mineral spirits, including Stoddard solvent and solvent naphtha (petroleum). Mineral spirits are often used as paint thinner, or as a component thereof, though paint thinner is a broader category of solvent. Odorless mineral spirits (OMS) have been refined to remove the more toxic aromatic compounds, and are recommended for applications such as oil painting.
A mixture of aliphatic, open-chain or alicyclic C7 to C12 hydrocarbons, white spirit is insoluble in water and is used as an extraction solvent, as a cleaning solvent, as a degreasing solvent and as a solvent in aerosols, paints, wood preservatives, lacquers, varnishes, and asphalt products. In Western Europe about 60% of the total white spirit consumption is used in paints, lacquers and varnishes. White spirit is the most widely used solvent in the paint industry. In households, white spirit is commonly used to clean paint brushes after use, to clean auto parts and tools, as a starter fluid for charcoal grills, to remove adhesive residue from non-porous surfaces, and many other common tasks.
The word "mineral" in "mineral spirits" or "mineral turpentine" is meant to distinguish it from distilled spirits (distilled directly from fermented grains and fruit) or from true turpentine (distilled tree resin).
The demand of paints coating etc. is increasing rapidly due to industrial development.
However the demand of White Spirit/ Mineral Turpentine Oil is increasing day by day and hence there is a good scope for new entrant.
COST ESTIMATION
Plant Capacity 10,000 Ltr./Day
Land & Building (8000 sq.mt.) Rs. 3.60 Cr
Plant & Machinery Rs. 2.76 Cr
Working Capital for 1 Months Rs. 1.30 Cr
Total Capital Investment Rs. 8.03 Cr
Rate of Return 27%
Break Even Point 62%
CONTENTS
INTRODUCTION
COMPOSITION OF WHITE SPIRIT
APPLICATION AND TOXICITY OF WHITE SPIRIT
TOXICITY
TYPES OF WHITE SPIRIT
TYPE 0:
TYPE 1:
TYPE 2:
TYPE 3:
PHYSICAL PROPERTIES OF WHITE SPIRIT
SPECIFICATION OF WHITE SPIRIT
REQUIREMENTS
GENERAL REQUIREMENTS
SPECIFIC REQUIREMENTS
TABLE 1 SPECIFIC REQUIREMENT FOR WHITE SPIRIT.
PACKAGING AND MARKING
PACKAGING
MARKING
SAMPLING
STORAGE
DETERMINATION OF RESIDUE ON EVAPORATION
NOTE
APPARATUS
FIGURE: DISTILLATION APPARATUS
CLEANING LIQUIDS
PREPARATION OF APPARATUS
PROCEDURE
EXPRESSION OF RESULTS
PRECISION
MTO (LAW) SPECIFICATION
B.I.S. SPECIFICATION
GRADE OF WHITE SPIRIT
LOW FLASH:
REGULAR FLASH:
HIGH FLASH:
CHEMICAL NUMBERS
PHYSICAL PROPERTIES
WHITE SPIRIT TYPES 1–3 PHYSICAL PROPERTIES
REQUIREMENT AND TEST METHOD FOR PETROLEUM HYDROCARBON SOLVENT
SCOPE
GRADES
REQUIREMENTS
PACKING AND MARKING
MARKING
EACH CONTAINER SHALL BE MARKED WITH THE FOLLOWING INFORMATION:
SAMPLING
SPECIFICATION OF SUPERIOR KEROSENE OIL
NOTE
PROPERTIES & CHARACTERSTICES TURPENTINE OIL
TURPENTINE OIL
HAZARD FLAMMABLE, MODERATE FIRE RISK:-
USES AND APPLICATION OF WHITE SPIRIT
ALSO WHITE SPIRIT IS USED IN:
ADVANTAGE AND DISADVANTAGE 0F WHITE SPIRIT
ADVANTAGE OF WHITE SPIRIT
DISADVANTAGE OF WHITE SPIRIT
WHITE SPIRIT VS. TURPENTINE
WHITE SPIRITS VS. ACETONE
SHIPPING AND STORAGE CONDITION
STORAGE PRECAUTIONS:
HUMAN HEALTH EFFECTS
MARKET OVERVIEW OFWHITE SPIRIT
KEY PLAYERS OF WHITE SPIRIT
MANUFACTURERS/SUPPLIERS OF WHITE SPIRIT
PROCESS OF LOW AROMATIC WHITE SPIRIT FROM KEROSENE
WAREHOUSING OF WHITE SPIRIT
ANALYSIS LAWS TYPE-1
ANALYSIS LAWS TYPE-2
DERIVATION OF WHITE SPIRIT
MANUFACTURING PROCESS OF WHITE SPIRIT FROM KEROSENE OIL
MATERIAL SAFETY DATASHEET OF KEROSENE
SECTION 1 – CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
SECTION 2 – COMPOSITION/INFORMATION ON INGREDIENTS
SECTION 3 – HAZARDS IDENTIFICATION
SECTION 4 – FIRST AID MEASURES
SECTION 5 – FIRE FIGHTING MEASURES
SECTION 6 – ACCIDENTAL RELEASE MEASURES
SECTION 7 – HANDLING AND STORAGE
SECTION 8 – EXPOSURE CONTROLS/PERSONAL PROTECTION
SECTION 9 – PROTECTION PHYSICAL AND CHEMICAL PROPERTIES
SECTION 10 – STABILITY AND REACTIVITY
SECTION 11 – TOXICOLOGICAL INFORMATION
SECTION 12 – ECOLOGICAL INFORMATION
SECTION 13 – DISPOSAL CONSIDERATIONS
SECTION 14 – TRANSPORT INFORMATION
SECTION 15 – REGULATORY INFORMATION
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
TIME SCHEDULE
DISTRIBUTOR/CONSUMER OF WHITE OIL/SPIRIT
BUYERS OF WHITE OIL/SPIRIT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF KEROSENE OIL
SUPPLIERS OF PACKAGING DRUM
SUPPLIERS OF LAB TESTING CHEMICALS
SUPPLIERS OF PLANT & MACHINERY [IMPORTED]
PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF MIXER
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF STORAGE TANKS
SUPPLIERS OF PACKAGING MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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