White Spirit from Kerosene (Cap: 20,000 Ltr. per Day)

WHITE SPIRIT FROM KEROSENE (CAP: 20,000 LTR. PER DAY)

[EIRI/EDPR/4640] J.C.: 2857INR, 2857US$

White spirit – is a narrow hydrocarbon fraction with the boiling temperature 140-220°C. Concentration of sulfur compounds in white spirit should not exceed 0.1% wt. Therefore, white spirit production is often based on hydrotreated kerosene with complex additives to prevent yellowing.

White spirit is used as a solvent for oil paints, so special requirements are forwarded on its smell. Odor source in white spirit are mercaptans (RSH) and aromatics.

The demand of paints coating etc. is increasing rapidly due to industrial development.

However the demand of White Spirit/Mineral Turpentine Oil is increasing day by day and hence there is a good scope for new entrant.

COST ESTIMATION

Plant Capacity            20,000 Ltr./Day  

Land & Building (12,000 sq.mt.)    Rs. 7.59 Cr    

Plant & Machinery                    Rs. 7.60 Cr 

Working Capital for 1 Month    Rs. 2.97 Cr 

Total Capital Investment          Rs. 18.85 Cr 

Rate of Return                          49%

Break Even Point                      43%

CONTENTS

INTRODUCTION

COMPOSITION OF WHITE SPIRIT

APPLICATION AND TOXICITY OF WHITE SPIRIT

TOXICITY

TYPES OF WHITE SPIRIT

TYPE 0:

TYPE 1:

TYPE 2:

TYPE 3:

PHYSICAL PROPERTIES OF WHITE SPIRIT

SPECIFICATION OF WHITE SPIRIT

REQUIREMENTS

GENERAL REQUIREMENTS

SPECIFIC REQUIREMENTS

TABLE 1 SPECIFIC REQUIREMENT FOR WHITE SPIRIT.

PACKAGING AND MARKING

PACKAGING

MARKING

SAMPLING

STORAGE

DETERMINATION OF RESIDUE ON EVAPORATION

NOTE

APPARATUS

FIGURE:  DISTILLATION APPARATUS

CLEANING LIQUIDS

PREPARATION OF APPARATUS

PROCEDURE

EXPRESSION OF RESULTS

PRECISION

MTO (LAW) SPECIFICATION

B.I.S. SPECIFICATION

GRADE OF WHITE SPIRIT

LOW FLASH:

REGULAR FLASH:

HIGH FLASH:

CHEMICAL NUMBERS

PHYSICAL PROPERTIES

WHITE SPIRIT TYPES 1–3 PHYSICAL PROPERTIES

REQUIREMENT AND TEST METHOD FOR PETROLEUM HYDROCARBON SOLVENT

SCOPE

GRADES

REQUIREMENTS

PACKING AND MARKING

MARKING

EACH CONTAINER SHALL BE MARKED WITH THE FOLLOWING INFORMATION:

SAMPLING

SPECIFICATION OF SUPERIOR KEROSENE OIL

NOTE

PROPERTIES & CHARACTERSTICES TURPENTINE OIL

TURPENTINE OIL

HAZARD   FLAMMABLE, MODERATE FIRE RISK:-

USES AND APPLICATION OF WHITE SPIRIT

ALSO WHITE SPIRIT IS USED IN:

ADVANTAGE AND DISADVANTAGE 0F WHITE SPIRIT

ADVANTAGE OF WHITE SPIRIT

DISADVANTAGE OF WHITE SPIRIT

WHITE SPIRIT VS. TURPENTINE

WHITE SPIRITS VS. ACETONE

SHIPPING AND STORAGE CONDITION

STORAGE PRECAUTIONS:

HUMAN HEALTH EFFECTS

MARKET OVERVIEW OFWHITE SPIRIT

KEY PLAYERS OF WHITE SPIRIT

MANUFACTURERS/SUPPLIERS OF WHITE SPIRIT

PROCESS OF LOW AROMATIC WHITE SPIRIT FROM KEROSENE

WAREHOUSING OF WHITE SPIRIT

ANALYSIS LAWS TYPE-1

ANALYSIS LAWS TYPE-2

DERIVATION OF WHITE SPIRIT

MANUFACTURING PROCESS OF WHITE SPIRIT FROM KEROSENE OIL

MATERIAL SAFETY DATASHEET OF KEROSENE

SECTION 1 – CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

SECTION 2 – COMPOSITION/INFORMATION ON INGREDIENTS

SECTION 3 – HAZARDS IDENTIFICATION

SECTION 4 – FIRST AID MEASURES

SECTION 5 – FIRE FIGHTING MEASURES

SECTION 6 – ACCIDENTAL RELEASE MEASURES

SECTION 7 – HANDLING AND STORAGE

SECTION 8 – EXPOSURE CONTROLS/PERSONAL PROTECTION

SECTION 9 – PROTECTION PHYSICAL AND CHEMICAL PROPERTIES

SECTION 10 – STABILITY AND REACTIVITY

SECTION 11 – TOXICOLOGICAL INFORMATION

SECTION 12 – ECOLOGICAL INFORMATION

SECTION 13 – DISPOSAL CONSIDERATIONS

SECTION 14 – TRANSPORT INFORMATION

SECTION 15 – REGULATORY INFORMATION

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

TIME SCHEDULE

DISTRIBUTOR/CONSUMER OF WHITE OIL/SPIRIT

BUYERS OF WHITE OIL/SPIRIT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF KEROSENE OIL

SUPPLIERS OF PACKAGING DRUM

SUPPLIERS OF LAB TESTING CHEMICALS

SUPPLIERS OF PLANT & MACHINERY [IMPORTED]

PLANT AND MACHINERY SUPPLIERS

SUPPLIERS OF MIXER

SUPPLIERS OF FILTER PRESS

SUPPLIERS OF LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF STORAGE TANKS

SUPPLIERS OF PACKAGING MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)