Wooden Cable Drums Manufacturing
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WOODEN CABLE DRUMS MANUFACTURING
[EIRI/EDPR/4767] J.C.: 2987XL
INTRODUCTION
Cable reels are commonly used for storing and transporting ropes, chains, and conduits as well as electrical cables and optical fibers. They come in many different sizes and materials, usually plastic, wood, and chosen wood composites (plywood) or steel. They are designed to be reusable and returnable. Cable reels are made of two flanges and a core/barrel that comes in between. In the case of cable drums, these parts are joined together with the use of long, metal bolts/studs placed around the rotation axis of the drum. Cable drums are of various sizes, however, the diameters of flanges in our case (Power Equipment Manufacturing Industry) are usually within the range of 1000 to 2000 mm. Drums for multiple uses and big cable drums can be additionally reinforced with fittings protecting the edges of flanges while drums exceeding the diameter of 1000 mm have additional metal elements which protect the central hole. Drums are constructed in resinous wood. The most popular material for cable drums is pine lumber, but spruce wood is also used.
Wooden Spool Drums Basic Product Description
As the name suggests, wooden cable reels are made from wood. Wooden cable reels are used in applications where heavy loads are to be carried. The wooden reels can be used to reel in wires, ropes, and electrical cables. Depending on the product to be transported, they can be tailored to a variety of traverse lengths and flange diameters.
Cable drums are used for carrying different types of electrical wires. The drum is also used for shipping different cables/wires. Cable drums are manufactured in different sizes and materials depending on their usage. The material choice depends on the weight and which support it is being used for. It also depends on how the drum is supposed to be stored, whether it is indoors or outdoors. The cable drum dimension consists of a drum diameter (A), drum core/ barrel (B), drum width (2D+C), and inside width (C), as seen in Figure 1.1 below.
COST ESTIMATION
Plant Capacity 120 Nos/Day
Land & Building (1 Acre) Rs. 1.59 Cr
Plant & Machinery Rs. 94.45 Lac
Working Capital for 3 Months Rs. 4.44 Cr
Total Capital Investment Rs. 7.39 Cr
Rate of Return 85%
Break Even Point 25%
CONTENTS
INTRODUCTION
WOODEN SPOOL DRUMS BASIC PRODUCT DESCRIPTION
FIG 1. BASIC PRODUCT DESCRIPTION
THE TECHNOLOGY EXISTING FOR MANUFACTURING OF THE PRODUCT
WHAT ARE CABLE REELS
CONFIGURATION OF CABLE REELS
CHARACTERISTICS OF CABLE REELS
CONSIDERATIONS WHEN CHOOSING CABLE REELS
REQUIREMENTS FOR CABLE LENGTH:
COMMONLY USED TYPES OF CABLE REELS
WOODEN CABLE REELS
PLYWOOD CABLE REELS
PLYWOOD HAS SEVERAL NOTABLE FEATURES, INCLUDING:
SHUTTERING PLYWOOD CABLE REEL
PLASTIC CABLE REELS
STEEL CABLE REELS
SPRING CABLE REELS
MOTOR-DRIVEN CABLE REELS
FIXED REELS
HOSE REELS
RETRACTABLE CABLE REELS
RAW MATERIAL REQUIRED
LISTS OF PARTS OF WOODEN CABLE DRUMS/REELS
APPLICATIONS OF WOODEN CABLE DRUMS
BENEFITS OF WOODEN CABLE DRUMS
MOST COMMON TYPES OF CABLE DRUMS
1. WOODEN CABLE DRUMS
2. PLYWOOD CABLE DRUMS
3. PLASTIC CABLE DRUMS
4. STEEL CABLE DRUMS
WOODEN SPOOL DRUM DIMENSIONS
MAIN PARTS OF WOODEN CABLE DRUMS/REELS
LISTS OF PARTS OF WOODEN CABLE DRUMS/REELS
B.I.S. SPECIFICATION
MANUFACTURING PROCESS
WOODEN CABLE DRUMS: MANUFACTURING PROCESS AND APPLICATIONS
THE PRODUCTION OF WOODEN CABLE DRUMS TYPICALLY INVOLVES THE FOLLOWING STEPS:
GENERAL MANUFACTURING PROCESS
PROCESS FLOW CHART
MACHINERY & EQUIPMENT’S TECHNICAL SPECIFICATIONS
FLANGE ASSEMBLER
FLANGE NAILING MACHINE
CIRCLE CUTTING & GROOVING
TIE ROD HOLE + PIN HOLE
CABLE HOLE
PLATE HOLE
TOTAL POWER REQUIREMENT
QUALITY
MARKET POSITION/MARKET OVERVIEW
KEY PLAYERS OPERATING IN THE GLOBAL CABLE WOOD DRUM MARKET ARE
INDIAN MANUFACTURING INDUSTRY
INTRODUCTION
MARKET SIZE
INVESTMENT
GOVERNMENT INITIATIVES
ROAD AHEAD
PRINCIPLES OF PLANT LAYOUT
ADEQUATE SPUR FACILITIES
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
VALVE MANUFACTURERS
DETAILS OF RAW MATERIALS SUPPLIERS
LABORATORTY EQUIPMENTS MANUFACTURERS
D.G. SET MANUFACTURERS & SUPPLIERS
ELECTRICAL PANEL & BOARD MANUFACTURERS
LATHE MACHINE MANUFACTURERS
CNC MACHINE MANUFACTURERS
BOARD CUTTING/BENDING MACHINE MANUFACTURERS
BRAZING MACHINE MANUFACTURERS
SUPPLIERS/MANUFACTURERES OF EOT CRANE
D.G. SET MANUFACTURERS & SUPPLIERS
WEIGHING BREIDGE MANUFACTURER
D.G. SET MANUFACTURERS & SUPPLIERS
LIST OF DOCUMENTS REQUIRED TO GET FOR LICENSES
DOCUMENTS:
OTHER LICENSES REQUIRED FOR THE SETUP:
IMPLEMENTATION SCHEDULE
ORGANIZATION CHART
STATUTORY APPROVALS FROM GOVERNMENT
SCHEMES AND CONSULTANCY SERVICES
SWOL ANALYSIS
STRENGTHS
OPPORTUNITIES
WEAKNESS
LIMITATIONS
WOODEN CABLE DRUMS MANUFACTURER
WOOD CUTTING MACHINE
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
KEY INDUSTRY REGULATIONS
THE COMPANIES ACT
TAX RELATED REGULATIONS
INCOME TAX ACT, 1961
GOODS AND SERVICE TAX ACT, 2017
INDUSTRY RELATED
LEGAL METROLOGY ACT, 2009 (“LEGAL METROLOGY ACT”)
LEGAL METROLOGY (PACKAGED COMMODITIES) AMENDMENT RULES, 2017 (“PACKAGED COMMODITY RULES”)
BUREAU OF INDIAN STANDARDS ACT, 1986 (THE “BIS ACT”)
CONSUMER PROTECTION ACT, 2019 (“CPA”) AND RULES FRAMED THEREUNDER
SALE OF GOODS ACT, 1930 (THE “SALE OF GOODS ACT”)
THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970 (“CLRA ACT”)
AS PER THE MINISTRY OF ENVIRONMENT AND FORESTS, A DRAFT NOTIFICATION HAS BEEN PUBLISHED IN 2006 UNDER SUB- RULE (3) OF RULE 5 OF THE ENVIRONMENT (PROTECTION) RULES, 1986.
THE MICRO, SMALL AND MEDIUM ENTERPRISES DEVELOPMENT ACT, 2006 (“MSME ACT”)
THE INDUSTRIAL RELATIONS CODE, 2020
THE CODE ON WAGES, 2019
THE CODE ON SOCIAL SECURITY, 2020
THE OCCUPATIONAL SAFETY, HEALTH AND WORKING CONDITIONS CODE, 2020
PUBLIC LIABILITY INSURANCE ACT, 1991 (“PLI ACT”)
WORKMEN COMPENSATION ACT, 1923 (“WCA”)
INDUSTRIAL DISPUTES ACT, 1947 (“ID ACT”)
INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951 (“IDRA”)
INDUSTRIAL EMPLOYMENT STANDING ORDERS ACT, 1946
THE EMPLOYEES’ STATE INSURANCE ACT, 1948 (“ESI ACT”)
MINIMUM WAGES ACT, 1948 (“MWA”) AND THE RULES FRAMED THEREUNDER
THE PAYMENT OF BONUS ACT, 1965 (“POB ACT”)
THE EMPLOYEES’ PROVIDENT FUND AND MISCELLANEOUS PROVISIONS ACT, 1952 (“EPF ACT”)
THE PAYMENT OF GRATUITY ACT, 1972 (“GRATUITY ACT”)
THE EQUAL REMUNERATION ACT, 1976 (“ER ACT”)
THE EMPLOYEES COMPENSATION ACT, 1923 (“EC ACT”)
EMPLOYEES DEPOSIT LINKED INSURANCE SCHEME, 1976
THE EMPLOYEES’ PENSION SCHEME, 1995
SEXUAL HARASSMENT AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013 (“POSH ACT”)
SHOPS AND COMMERCIAL ESTABLISHMENTS LEGISLATIONS
THE MATERNITY BENEFIT ACT, 1961 (“MATERNITY BENEFIT ACT”)
INTER STATE MIGRANT WORKMEN (REGULATION OF EMPLOYMENT & CONDITIONS OF SERVICE) ACT, 1979 (“ISMW ACT”)
CHILD AND ADOLESCENT LABOUR (PROHIBITION AND REGULATION) ACT, 1986 (“CHILD LABOUR ACT”)
THE APPRENTICES ACT, 1961 (“APPRENTICES ACT”)
RELEVANT LABOUR WELFARE FUND LEGISLATIONS (“LWF ACTS”)
NATIONAL APPRENTICESHIP PROMOTION SCHEME (“NAPS”)
LAWS RELATING TO INTELLECTUAL PROPERTY
INDIAN PATENTS ACT, 1970
COPYRIGHT ACT, 1957 (“COPYRIGHT ACT”)
TRADEMARKS ACT, 1999
ENVIRONMENTAL LAWS
THE ENVIRONMENT (PROTECTION) ACT, 1986 (“EPA”)
WATER (PREVENTION AND CONTROL OF POLLUTION) ACT, 1974 (“WATER ACT”)
AIR (PREVENTION AND CONTROL OF POLLUTION) ACT, 1981 (“AIR ACT”)
HAZARDOUS AND OTHER WASTES (MANAGEMENT AND TRANSBOUNDARY MOVEMENT) RULES, 2016
OTHER GENERAL REGULATIONS
THE INDIAN CONTRACT ACT, 1872
THE FOREIGN TRADE (DEVELOPMENT & REGULATION) ACT, 1992
FOREIGN EXCHANGE MANAGEMENT ACT, 1999 (“FEMA”) AND REGULATIONS FRAMED THERE UNDER
THE INFORMATION TECHNOLOGY (AMENDMENT) ACT, 2008 (IT ACT)
COMPETITION ACT, 2002
NEGOTIABLE INSTRUMENTS ACT, 1881 (“NI ACT”)
CONSUMER PROTECTION ACT, 2019
THE ARBITRATION AND CONCILIATION ACT, 1996
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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