![Detailed Project Report (DPR) on Non Woven Carpet [Needle Punched] and Painted Non Woven Carpets (Capacity: 16000 sq mtr pr day)](https://www.eiriindia.org/image/catalog/detailed-project-report-cma-data.png)
Industry Overview
Nonwoven fabrics are engineered materials produced without weaving or knitting and do not require fibres to be converted into yarn. Depending on the intended application, these fabrics may be designed as either single-use disposable products or highly durable materials. Their versatility makes them suitable for a broad range of applications, including baby diapers, adult incontinence products, wet wipes, surgical drapes and covers, liquid cartridge and bag filters, face masks, air-conditioning filters, soil stabilizers, roadway underlayment, erosion control systems, drainage products, insulation, pillows, cushions, upholstery padding, carpet backing, automotive headliners, house wraps, and disposable protective clothing.
The physical properties of nonwoven fabrics are primarily determined by the characteristics of the fibrous web. The selection of a web formation process depends largely on fibre length. Traditional manufacturing methods for staple fibres evolved from textile carding, while shorter fibres have historically been processed using wet-laid techniques similar to papermaking. These established technologies continue to be widely used, alongside modern spun-laid processes that form webs directly from continuous filaments as they exit an extruder.
Since fibrous webs possess limited mechanical strength, they require additional bonding processes to produce fabrics with practical performance characteristics. Needle punching is one of the most widely used mechanical bonding techniques. In this process, barbed needles repeatedly penetrate and withdraw from the fibrous web, entangling the fibres to create a strong and durable structure. The needles are mounted in a non-aligned arrangement to maximize fibre interlocking while allowing efficient release during withdrawal, resulting in a bonded nonwoven fabric suitable for demanding industrial and commercial applications.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 16,000 sq.mt./Day |
| Land & Building (8000 sq.mt.) | Rs. 4.30 Cr |
| Plant & Machinery | Rs. 6.00 Cr |
| Working Capital for 1 Month | Rs. 3.24 Cr |
| Total Capital Investment | Rs. 14.32 Cr |
| Rate of Return | 27% |
| Break Even Point | 54% |
Content Index
- INTRODUCTION
- WEB FORMATION
- WEB BONDING
- B.I.S. SPECIFICATION
- FOR MORE INFORMATION CONTACT AT:
- MARKET OVERVIEW OF NON WOVEN CARPET
- MANUFACTURERS/EXPORTERS OF CARPETS
- MANUFACTURING PROCESS OF NEEDLE PUNCHED CARPET
- CARDING
- CROSSLAPPING
- NEEDLING
- FINISHING
- PADDING AND SECURING
- QUALITY ASSURANCE
- TIPS FOR PUTTING IN CARPET WITH NEEDLE PUNCHING
- PREPARE THE SUBFLOOR:
- MEASURE THE SPACE:
- CUT THE CARPET:
- TACK STRIPS:
- CARPET LAYING:
- TRIM THE EXTRA CARPET:
- PUT THE TRANSITION STRIPS IN PLACE:
- CARPET CLEANING:
- NEEDLE PUNCHING MACHINE
- NEEDLE PUNCHED
- THE MAIN COMPONENTS OF A BASIC FELT TATTOO NEEDLE ARE AS FOLLOWS:
- MACHINE TRANSFORMATION:
- PROCESS FLOW DIAGRAM
- PRINCIPLES OF PLANT LAYOUT
- STORAGE LAYOUT:
- EQUIPMENT LAYOUT:
- SAFETY:
- PLANT EXPANSION:
- FLOOR SPACE:
- UTILITIES SERVICING:
- BUILDING:
- MATERIAL-HANDLING EQUIPMENT:
- RAILROADS AND ROADS:
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- SPECIFIC FACTORS
- 6. TRANSPORTATION:
- A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
- SUPPLIERS OF RAW MATERIALS
- ADDRESSES OF PLANT AND MACHINERIES SUPPLIERS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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