Detailed Project Report on Zinc Sulphate Monohydrate

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ZINC SULPHATE MONOHYDRATE

[CODE NO.3825]

Zinc sulphate is a widely used chemical and has been known under the name of "White Vitriol". Although Zinc Sulphate (mono hydrate) occurs in nature in small quantities as mineral Glosarite, this compound is normally manufactured synthetically.

It is the colourless white free flowing powder. It exists in powder form of hydrates as, ZnSo4.H2O. Zinc sulphate is also found in three hydrates forms whose molecular formulas are ZnSo4.4H2O, ZnSo4.H2O. The unstable hydrates are more soluble than stable form. The solubility of the unstable hydrate is 58.7 gm in 10gm of water at 18oc while stable shows only 52.7 gm in 100 grams. The important & popular commercial form of the compound is ZnSo4.7H2O Heptahydrated (21%), & ZnSO4. H2O.

In 1978 Mr. P.N. Thakar and Mr. N.S. Randhewa of Punjab Agriculture University Ludhiana worked on "Micronutrients in Indian Agiculture" and established the areas of Zinc deficiency based on sail test and crop responses.

In reference to Bihar state they found that zinc deficiency varies from 25% to 75% and even more of the normal value. It was also shown that the response of zinc sulphate was good for rice potato tea in particular and for all the cereals as a whole.

The process used for the manufacture of zinc sulphate on commercial scale is simple but technical grade salt can be produced by treating zinc ash or zinc dross (a waste by product form galvanizing units) with sulphuric acid and then filtering the slurry followed by concentration of the dilute zinc sulphate solution and finally during the crystals of ZnSo4.7H2O are separated from mother liquor in a high speed centrifuge crystallizer. The product is then dehydrated to ZnSo4.H2O.

For analytical reagent grade Zinc sulphate the salt is preferably produced from using zinc metal as the starting raw material because it is having the wide range of applications as fertilizers, rayon pulp, paper, paint & varnish, textile processing pigments, calico printing etc. It is having the high demand in the market; It is the third most important compound of zinc in comparison of zinc oxide and zinc dust.

COST ESTIMATION

Plant Capacity 5 Ton/Day

Land & Building (2000 sq.mt.) Rs. 2.54 Cr

Plant & Machinery Rs. 99 Lac

Working Capital for 2 Months Rs. 68 Lac

Total Capital Investment Rs. 4.35 Cr

Rate of Return 23%

Break Even Point 60%

CONTENTS

INTRODUCTION

USES & APPLICATIONS

RESPONSE OF GROUNDNUT TO ZINC APPLICATION

DIRECT AND RESIDUAL EFFECT OF APPLIED ZINC ON YIELD, ZINC

CONCENTRATION AND TOTAL UPTAKE OF ZINC BY GROUNDNUT CROP AND AVAILABLE ZINC STATUS OF SOILS

MICRONUTRIENTS REQUIREMENTS OF DIFFERENT CROPS

CONSUMPTION PATTERN OF ZINC SULPHATE

OVERVIEW OF ZINC FERTILIZER

ZINC DEFICIENCY IN SOILS AND PLANTS

SOIL AND PLANT ANALYSIS

TREATMENT OF ZINC DEFICIENT SOILS AND PLANTS

ZINC FERTILIZER COMPOUNDS

TABLE. ZINC CONTAINING COMPOUNDS

ZINC FERTILIZER APPLICATIONS

BENEFITS AND IMPACTS OF ZINC FERTILIZERS

TABLE. YIELD INCREASE AND BENEFIT-TO-COST RATIO ON SOME KEY CROPS IN INDIA

CONCLUSION

GLOBAL MARKET OVERVIEW OF ZINC SULPHATE

MARKET SEGMENTATION:

ON THE BASIS OF THE TYPE, THE GLOBAL ZINC SULFATE MARKET CAN BE SEGMENTED INTO-

ON THE BASIS OF THE APPLICATIONS, THE GLOBAL ZINC SULFATE MARKET CAN BE SEGMENTED INTO-

THE GLOBAL ZINC SULPHATE MARKET BY TYPES IS CLASSIFIED INTO:

THE GLOBAL ZINC SULPHATE MARKET BY APPLICATION IS CLASSIFIED INTO:

GLOBAL OVERVIEW OF ZINC CHEMICALS

ROLE OF ZINC SULPHATE IN SOIL APPLICATION

ZINC (ZN)

ROLE:

DEFICIENCY SYMPTOMS:

SOURCES:

DOSE AND APPLICATION METHOD:

CROP RESPONSE:

SPECIFICATION OF ZINC SULPHATE

SPECIFICATION OF ZINC SULPHATE HEPTAHYDRATE

SPECIFICATION OF ZINC SULPHATE MONOHYDRATE

B.I.S. SPECIFICATION

SCOPE-

REQUIREMENTS-

REQUIREMENT FOR ZINC SULPHATE AGRICULTURAL GRADE

PACKING & MARKING-

SAMPLING:

METHODS FOR TEST FOR ZINC SULPHATE AGRICULTURAL GRADE

TESTING & SPECIFICATION FOR CERTIFICATION OF ZINC SULPHATEHEPTAHYDRATE AGRICULTURAL GRADE

ZINC SULPHATE, HEPTAHYDRATE AGRICULTURAL GRADE

PROPERTIES OF ZINC SULPHATE, HEPTAHYDRATED (21%) (ZNSO4 7H2O)

PROPERTIES OF THE ZINC SULPHATE MONOHYDRATE

DENSITY:

MELTING POINT:

CRYSTALLIZATION RANGE

MAGNETIC SUSCEPTIBILITY

THERMODYNAMIC DATA FOR ZINC SULPHATE HYDRATE

IMPORTANT DETAILS OF ZINC SULPHATE

MARKET

ZINC SULPHATE (ZNSO4)

MANUFACTURING PROCESS

APPLICATION

ZINC SULPHATE MONOHYDRATE 28%

ZINC SULPHATE HEPTAHYDRATE 21%

ZINC SULPHATE MONOHYDRATE 33%

PROCESS FOR THE MANUFACTURE OF ZINC SULPHATE

COMPOSITION OF ZINC ASH:

METALLIC IMPURITIES LIKE PB.CD, CU, NI, CO. AL, ETC.

PROCESS FLOW DIAGRAM

DESCRIPTION OF ZINC SULPHATE MONOHYDRATE MANUFACTURE

MANUFACTURING PROCESS OF ZINC SULPHATE MONOHYDRATE (POWDER) (33%)

REACTION

PROCESS FLOW DIAGRAM

OTHER PROCESSES FOR THE MANUFACTURE OF ZINC SULPHATE

GENERAL SPECIFICATION OF ZINC SULPHATE

HEPTAHYDRATE 21%

ZINC SULPHATE MONOHYDRATE 33%

PACKING

PLANT LAYOUT

SUPPLIERY OF PLANT AND MACHINERY

SPRAY DRYER

REACTORS

FILTER PRESS

STORAGE TANK

PULVERIZERS

SUPPLIERS OF RAW MATERIALS

ZINC ASH

SULPHURIC ACID

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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