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Detailed Project Report on inner grooved copper tube

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Description
How to Start Business

INNER GROOVED COPPER TUBE

[CODE NO 4045]

Inner grooved tube is enhanced with grooves by increasing the inner surface area. Due to its high efficiency of heat transfer, it is used widely in power generation, air conditioning and many other applications. Heat exchanger is one of the example that uses inner grooved tube to enhance rate heat transfer. Precision in production of inner grooved copper tube is very important because it affects the tube's performance due to various tube parameters. Therefore, it is necessary to carry out analysis in optimizing tube performance prior to production in order to avoid unnecessary loss.

Ongoing rise of Air Conditioners and Refrigerators in the market and production in GCC and other part of the world and Heat Transfer Systems in engineering industries and automobile sectors all over the world, makes Copper tubes an essential and unmatched engineering material as Copper possesses superior heat transfer properties with excellent corrosion resistant. Seamless Copper Tubes meeting the specification requirements of ASTM B68, ASTM B280 and JIS H3300 for ACR applications are in a commanding and challenging position in the market. Conventional technology and tube mills are getting outdated as superior new generation software based tube mills have already shaped up and proved their efficiency and quality in production in this technology era and provides platform for producing superior quality tubes. As old companies with conventional machines struggle for their survival, as Quality and Cost are the prime concern governing the market and business world today, new ventures are shaping up and establishing bases to conquer the market. Process technology: An existing plant at Sultanate of Oman cannot hold its position strong as far the market trend is concerned as its lack of symmetry in the process equipments to produce tubes meeting the requirements of primary users.

Benefits to use Inner Groove Copper Tube:

1. Leak Proof

2. Long Lasting

3. Accurate Groove Designs

4. Corrosion Resistant

5. High Metallurgical Strength

6. High Temperature Resistant

7. High Pressure Resistant

8. Excellent Heat Transfer Property

9. Good Electrical Conductivity etc.

COST ESTIMATION

Plant Capacity 35 MT/Day

Land & Building (15,000 sq.mt.) Rs. 18.58 Cr

Plant & Machinery Rs. 7.16 Cr

Working Capital for 2 Months Rs. 119.53 Cr

Total Capital Investment Rs. 146.22 Cr

Rate of Return 50%

Break Even Point 28%

INTRODUCTION

INNER GROOVED COPPER TUBE SPECIFICATION

INTERNALLY GROOVED COPPER TUBE TOLERANCES

BENEFITS TO USE INNER GROOVE COPPER TUBE:

USES AND APPLICATION

B.I.S. SPECIFICATION

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS

METHOD OF INNER GROOVE

REVOLUTION MECHANISM

FLOATING FRAME

UNWINDING BOBBIN

FIRST GUIDE CAPSTAN

FIRST DRAWING DIE

FIRST REVOLVING CAPSTAN

TURNING FLYER

SECOND REVOLVING CAPSTAN

SECOND DRAWING DIE

SECOND GUIDE CAPSTAN

WINDING BOBBIN

QUALITY CONTROL

QUALITY ASSURANCE PLAN

DESTRUCTIVE TESTS

1. TENSILE TEST

2. DRIFT EXPANDING TEST

NON-DESTRUCTIVE TESTING

1. EDDY-CURRENT TEST

2. HYDROSTATIC TEST

3. PNEUMATIC TEST

4. HYDROGEN EMBRITTLEMENT TEST (FOR CU-DHP AND CU-DPA GRADES)

PACKING

MARKING

MARKET POSITION

MARKET OVERVIEW

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF INNER GROOVED COPPER TUBE

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF COPPER BILLET

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF BILLET CUTTING MACHINE

SUPPLIERS OF BILLET STRAIGHTNING MACHINE

SUPPLIERS OF REHEATING FURNACE

SUPPLIERS OF COMPLELE TUBE PLANT

SUPPLIERS OF METAL TESTING MACHINE

SUPPLIERS OF PRECISION MEASURING TOOLS

SUPPLIERS OF NDT INSPECTION EQUIPMENT

SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMER

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

Detailed Project Report (DPR) gives you access to decisive data such as:

Market growth drivers
Factors limiting market growth
Current market trends
Market structure
Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
An array of graphics, BEP analysis of major industry segments
Detailed analyses of industry trends
A well-defined technological growth with an impact-analysis
A clear understanding of the competitive landscape and key product segments

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Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.

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Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players
We use dependable wellsprings of data and databases. What's more, data from such sources is handled by us and incorporated into the report

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Our project reports include detailed analysis that help to get industry Present Market Position and Expected Future Demand.
Offer real analysis driving variables for the business and most recent business sector patterns in the business
This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest supply circumstance
Report gives investigation and top to bottom money related correlation of real players/competitors
The report gives gauges of key parameters which foresees the business execution

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