Detailed Project Report on manufacturing unit of biodegradable bags alongwith plates, glass, bowl, spoon etc.
Detailed Project Report on manufacturing unit of biodegradable bags alongwith plates, glass, bowl, spoon etc.
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MANUFACTURING UNIT OF BIODEGRADABLE BAGS ALONGWITH PLATES, GLASS, BOWL, SPOON ETC.
[CODE NO.3982]
Biodegradable disposable tableware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.
Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.
The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.
COST ESTIMATION
Plant Capacity 2600.00 KG/ Day
Land & Building (2880 Sq.Mtr) Rs 2.79 Cr
Plant & Machinery Rs 4.57 Cr
Working Capital for 2 Month Rs 2.43 Cr
Total Capital Investment Rs.10.05 Cr
Rate of Return 34%
Break Even Point 51%
INTRODUCTION
10 INCH BAGASSE ROUND REGULAR PLATE
140ML BAGASSE CUP
RANGE & VARIETY
TABLE AVERAGE PRODUCTION COST OF BIO-ETHYLENE
TABLE CAPACITY AND STATUS OF KNOWN PLANTS AND PROJECTS
(BIO-PE AND BIO-E)
BIODEGRADABLE BAGS
BIOPLASTICS AND BIODEGRADABLE PLASTICS
BIOPLASTICS
BIOPOLYMER
INGREDIENTS:
BIODEGRADABLE POLYETHYLENE BAGS
INGREDIENTS:
TYPES OF BIO PLASTIC
1) STARCH BASED OR BIOBASED (HYDRODEGRADABLE)
EXAMPLES OF POLYMERS WITH WHICH STARCH IS COMMONLY USED:
2) ADDITIVE BASED (OXODEGRADABLE/PHOTODEGRADABLE):
A) PROS & CONS OF STARCH BASED TO ADDITIVE BASED FILM/BAG
PROS:
CONS:
COMPARISON OF PHYSICAL PROPERTIES COMPARE TO OTHER POLYMERS:
THE BREAK DOWN CAUSED BY MICROORGANISM CAN BE OF THREE DIFFERENT TYPES:
STARCH BASED PLASTICS
BACTERIA BASED PLASTICS
SOY BASED PLASTICS
CELLULOSE BASED PLASTICS
LIGNIN BASED PLASTIC
USES AND APPLICATION OF BIODEGRADABLE FILM/BAGS
COMMON MATERIALS USED FOR BIODEGRADABLE/DEGRADABLE FILM:
AVAILABLE THICKNESS
TOLERANCES:
BIODEGRADABLE/DEGRADABLE BAGS CAN BE USED FOR ANY
APPLICATION HOWEVER IT IS POPULAR FOR FOLLOWING USE:
CURRENTLY USED:
TYPES OF BAGS
POSITIVES OF USING BIODEGRADABLE BAGS AND IT’S IMPACT
ON ENVIRONMENT
REASON FOR USING BIODEGRADABLE BAGS IN INDIA AND FUTURE
IN INDIAN MARKET
MARKET OVERVIEW OF BIODEGRADABLE PLASTIC BAGS IN INDIA
OVERVIEW OF BIODEGRADABLE PLASTIC & PACKAGING
TWO MARKET SEGMENTS ARE DRIVING THE SURGE:
MARKET OVERVIEW OF BIODEGRADABLE BAGS
FUTURE OF BIODEGRADABLE PLASTICS
BIODEGRADABLE PLASTICS WOLDWIDE
BIODEGRADABLE PLASTICS IN EGYT
BIODEGRADABLE PLASTICS APPLICATIONS WORLDWIDE
BIODEGRADABLE PLASTIC APPLICATIONS IN EGYPT
BIODEGRADABLE PLASTIC BAGS GLOBALLY
BIODEGRADABLE PLASTIC BAGS IN EGYPT
MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE CARRY
BAGS/GARBAGE BAGS
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
WHAT IS BAGASSE
HOW WELL DO BAGASSE PRODUCTS HANDLE HEAT?
OVERVIEW OF GLOBAL BIODEGRADABLE CUTLERY AND
TABLEWARE MARKET
MANUFACTURERS ARE ACTIVELY FOCUSING ON PRODUCT LAUNCHES
MANUFACTURERS ARE ALSO LOOKING FOR EXPANSION OF
THEIR MANUFACTURING FACILITIES
US DOMINATE THE DISPOSABLE TABLEWARE AND CUTLERY MARKET
COMPOSTABLE TABLEWARE MARKET POSITION
COMPOSTABLE TABLEWARE MARKET
CLASSIFICATION OF GLOBAL FOOD PACKAGING
SCENARIO OF BIODEGRADABLE TABLEWARE
RISE CONCERNS RELATED TO POLLUTION TO INCREASE THE
PRODUCT DEMAND
INDIAN MARKET SCENARIO OF BIODEGRADABLE CUTLERY & TABLEWARE
SUGARCANE BAGASSE PRODUCTS
ARECA LEAF CUTLERY
EDIBLE CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
INDIA FOOD PACKAGING MARKET
GLOBAL BIODEGREDABLE FOOD PACKAGING MARKET
MARKET POSITION OF BIODEGRADABLE CUTLERY & TABLEWARE
PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE
DISPOSABLE CUTLERY
KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA
PROPERTIES & CHARACTERISTICS OF BIODEGRADABLE TABLEWARE
PROS
CONS
STARCH GRANULE PRODUCTS
TYPES OF DEGRADABLE PLASTIC
BIODEGRADABILITY AND COMPOSTABILITY
RENEWABILITY AND SUSTAINABLE DEVELOPMENT
TYPES OF PLASTIC BAGS
BIODEGRADABLE PLASTIC
DEGRADABLE PLASTIC
COMPOSTABLE PLASTIC
BENEFITS OF THERMOFORMED FIBER
BIODEGRADABLE CUTLERY FOR THE ECO-SENSITIVE FOODIE
SUGARCANE BAGASSE PRODUCTS
ARECA LEAF CUTLERY
EDIBLE CUTLERY
RICE HUSK TABLEWARE
BAMBOO TABLEWARE
PROCESS OF COMPOSTABLE TABLEWARE
BIOPLASTICS AND BIODEGRADABLE PLASTICS
BIOPLASTICS
A RECIPE FOR PLA BIOPLASTICS
BIODEGRADABLE PLASTICS
MANUFACTURING PROCESS OF BIODEGRADABLE BAGS
MANUFACTURING PROCESS OF BLOWN FILM EXTRUSION PROCESS
AND BAG MAKING
PROCESS FLOW DIAGRAM
RECIPE OF PLA BIOPLASTICS
PROCESSING STEPS TO MANUFACTURE FILM & BAGS
EXTRUSION PROCESS
ELEMENTS OF BLOWN FILM
BLOW-UP RATIO (BUR)
COEXTRUSION OF BLOWN FILM
PULP THERMOFORMING AND MOLDED FIBER PACKAGING
DETAILS OF MOULDED PULP
ABOUT MOLDED PULP
FIGURE ONE: CUSHION CURVES
FIGURE TWO: DROP TEST
MANUFACTURING PROCESS OF BIODEGRADABLE CUPS
AND PLATES PLANT
PROCESS FLOW DIAGRAM
PROCESS OF MOLDED PULP
SUSTAINABILITY OF MOLDED PULP
BAGASSE PULP PLATE MAKING MACHINE
THERE ARE 5 MANUFACTURING STAGES:
PULP FIBRE TABLEWARE PRODUCTION PROCESS
PULP TABLEWARE PRODUCTION LINE
TESTING METHOD OF BIODEGRADABLE MATERIAL
APPARATUS:-
BIODEGRADATION TESTING AS PER ASTM D-5338 (CIPET, CHENNAI)
ANALYTICAL EQUIPMENTS:
REAGENTS AND MATERIALS:-
CALCULATION:
COMPLETE BIODEGRADATION (USING ASTM D5338 TEST METHOD):
DISINTEGRATION:
SAFETY
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
(SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD
SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE
(SEMI-AUTO ELECTRIC HEATED) 3 TPD
TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD
(150-180 KG/HR.)
TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD
(150-180 KGS/HR.)
OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS
MACHINERY SUPPLIERS FOR BIODEGRABLE BAGS
SUPPLIERS OF RAW MATERIALS FOR BIODEGRADABLE BAGS
SUPPLIERS OF BIODEGRADABLE GRANULES
SUPPLIERS OF PRINTING INKS
SUPPLIERS OF PACKAGING MATERIALS
SUPPLIERS OF LUBRICANTS
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED) FOR
BIODEGRADABLE TABLEWARE
SUPPLIERS OF PLANT AND MACHINERY (INDIAN) FOR BIODEGRADABLE
TABLEWARE
PLANT AND MACHINERY SUPPLIERS FOR BIODEGRADABLE BAGS
ON TURNKEY BASIS
ADDRESSES OF TURNKEY SUPPLIERS FOR BIODERGADABLE TABLEWARE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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