Detailed Project Report on pp woven sacks (bags) of 25 kg and 50 kgs (8 mt/day)

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PP WOVEN SACKS (BAGS)
OF 25 KG AND 50 KGS (8 MT/DAY)
[CODE NO.3493]

PP woven sacks (Bags) are becoming popular through out the world. This is because they are chemically inert & are water repellent & lighter in weight. They are free & possess sufficient strength & can easily be handled. They are competitive in price with other type of bags also. Air permissible sacks made of polythene strips are used for packing potatoes, coconut etc. The only problem is that the Conventional using of hooks to lift cannot be used with PP bags. In this project report we are going to produce PP woven bags from scratch with 25 Kg and 50 Kg sizes.

These bags are expected to substitute jute and craft paper bags in several areas. This would mean a considerable saving in foreign exchanges by avoiding recurring imports of multiwall paper which are at the order of Rs. 5 million per annum on one hand and on the other hand lead to an increase in foreign exchange earning in the country by releasing more jute for exports.

These bags are free and posses sufficient strength and can easily be printed. These are competitive in price with other available type of bags for this purpose.

COST ESTIMATION

Plant Capacity                   :     8.00 MT/day
land & Building (4000 Sq.Mtr)    :    Rs. 6.57 Cr
Plant & Machinery      :   Rs. 7.80 Cr
Working Capital for 2 Months     :   Rs. 5.02 Cr
Total Capital Investment :   Rs. 19.72 Cr
Rate of Return            :    18%
Break Even Point       :   61%

INTRODUCTION
PROPERTIES
USES AND APPLICATIONS
B.I.S. SPECIFICATIONS
TEXTILES-WOVEN SACKS FOR PACKING CEMENT- (PP)-SPECIFICATION
SAMPLING AND CRITERIA FOR CONFORMITY
METHODS OF TEST
METHOD FOR CALCULATION OF MASS OF SACKS
MARKET POSITION
PRESENT MANUFACTURERS OF WOVEN SACKS
LIST OF THE BUYERS - IMPORTANT CEMENT COMPANIES
TECHNICAL KNOW HOW
ADDITIVES USED
RAW MATERIALS
BRIEF PROCESS
MANUFACTURING PROCESS
MANUFACTURING PROCESS
PROCESS FLOW SHEET
PLANT LAYOUT OF PP WOVEN SACK MANUFACTURING PLANT
COMPLETE PLANT & MACHINERY SUPPLIERS FOR PP WOVEN SACKS
SUPPLIERS OF RAW MATERIALS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES


APPENDIX – A:

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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