Detailed Project Report on non woven fabric production spun bonded

NON WOVEN FABRIC PRODUCTION SPUN BONDED [CODE NO.3684]  

A non-woven fabric is a sheet structure made from fibres held together by mechanical, chemical, thermal or solvent means, or by a combination of these.  The term does not include hopes, or fabrics which are woven, knitted, tufted,  stitch-banded  or made by wool felting.

In comparatively simple terms, a non-woven may be described as a fabric having textile-like properties, which is prepared by banding fibres together, rather than by the traditional method of spinning into yarns, followed by weaving.

Non-woven fabrics find their applications as   carpets, blankets, upholstry, floor coverings, wall-coverings, automotive carpets, etc.

The fibres principally used are polyester, nylon and viscose with occasionally, small amounts of acrylic.  These fibres are blended in varying amounts, depending on the type of  interfacing being made.

Techniques by which fabrics are made directly from the fibres, by passing both spinning and weaving, have been utilized for centuries in the production of felt and bark cloth.

Non-woven fabric is a fabric-like material made from staple fibre (short) and long fibres (continuous long), bonded together by chemical, mechanical, heat or solvent treatment. The term is used in the textile manufacturing industry to denote fabrics, such as felt, which are neither woven nor knitted. Some non-woven materials lack sufficient strength unless densified or reinforced by a backing. In recent years, non-woven have become an alternative to polyurethane foam.

COST ESTIMATION

Plant Capacity            3500 Kg/Day       
Land & Building (700 sq.mt.)      Rs. 1.03 Cr         
Plant & Machinery                      Rs. 2.95 Cr     
Working Capital for 2 Months     Rs. 2.15 Cr
Total Capital Investment              Rs. 6.26 Cr
Rate of Return            29%                   
Break Even Point             54%            
           
 
INTRODUCTION    
ECONOMIC IMPORTANCE OF NON-WOVEN FABRICS    
TEST METHOD OF SPUN BONDED FABRICS    
DEFINITION OF NON WOVENS    
SPUNBOND NON WOVENS    
FIBRES USED IN SPUN BOND TECHNIQUE    
SPUN BOND TECHNOLOGY    
CHARACTERISTICS AND APPLICATION OF NON WOVEN TEXTILE    
APPLICATION OF NON-WOVEN TEXTILE- SPUN BOND TECHNOLOGY    
COMMON PRODUCTS MADE WITH NON WOVENS    
THE MOST COMMON PRODUCTS MADE WITH NONWOVENS LISTED
    BY INDA INCLUDE:    
BASIC NONWOVEN PROCESSES    
PROCESS AUGMENTATIONS    
USES AND APPLICATION OF NON WOVEN MATERIALS    
MEDICAL    
FILTERS    
GEOTEXTILES    
OTHER    
MATERIAL AND APPLICATION OF NON WOVEN FABRIC    
NON WOVEN FABRIC HAVE MANY APPLICATION AND CAN BE MADE
    BY SEVERAL FIBERS.    
(1) MEDICAL AND HEALTH NON-WOVEN FABRICS    
(2) HOME DECORATION NON-WOVEN FABRICS    
(3) CLOTHING USE NON-WOVEN FABRICS    
(4) INDUSTRIAL NON-WOVEN FABRIC    
SPUNBONDING METHOD FOR NONWOVEN FABRIC PRODUCTION    
B.I.S. SPECIFICATION    
MARKET POSITION OF NON WOVEN FABRIC    
PACKAGING INDUSTRY    
MEDICAL AND HEALTHCARE INDUSTRY    
AUTOMOTIVE INDUSTRY    
GEO-TEXTILE MARKET    
HIGH RAW MATERIAL AVAILABILITY    
GUJARAT OFFERS AN EXCELLENT EDUCATIONAL INFRASTRUCTURE
    FOR THE TEXTILE INDUSTRY ESPECIALLY NEAR AHMEDABAD    
TEXTILE HUBS IN GUJARAT    
KEY PLAYERS - INTERNATIONAL    
KEY PLAYERS - INDIA    
NON WOVEN PRODUCTION IN INDIA BY TECTNIQUE    
OVERVIEW OF NON WOVEN INDUSTRY IN INDIA    
NON WOVEN PRODUCTION IN INDIA    
STATEWISE NON WOVEN TEXTILE PRODUCTION    
PRESENT MANUFACTURERS OF NON WOVEN FABRIC    
END USERS OF NON WOVEN FABRIC    
BONDED FABRICS    
ORIENTED WEBS (PARALLEL LAID)    
CROSS-LAID WEBS    
RAW MATERIALS    
PROPERTIES & CHARACTERISTICS OF NON WOVEN FABRIC    
SEQUENCES IN SPUN BONDED NON WOVEN FABRIC    
FORMULATION OF NON-WOVEN FABRIC (SPUN BONDED)    
MANUFACTURING PROCESS    
PROCESS FLOW DIAGRAM    
WET FORMING PROCESS    
WET PROCESS FOR NON-WOVENS    
FIG. WET PROCESS    
FABRIC CHARACTERISTICS    
TYPICAL END USES    
ENTANGLING THE FIBRES    
NEEDLE PUNCHING METHOD    
PROCESS    
FIG: NEEDLE PUNCHED PROCESS    
FABRIC CHARACTERISTICS OF NEEDLE PUNCHING PROCESS    
TYPICAL END USES    
STITCH THROUGH    
SPUN BONDING    
PROCESSING OF NON WOVEN    
NONWOVEN IS COMMONLY MANUFACTURED BY THREE PROCESSES:    
MANUFACTURING PROCESS ‐ SPUN BONDING    
RAW MATERIAL FEEDING    
EUROPEAN DESIGNED EXTRUSION SYSTEM    
MELT FILTERING & SCREENING    
MELT METERING PUMP    
SPIN BEAM WITH TWO SPINNRETS    
FILAMENT SPINNING    
FILAMENT DRAWING, AIR QUENCHING AND DEPOSITION    
FUTURE DIRECTIONS FOR NON-WOVENS    
SUMMARY OF NON-WOVEN PRODUCTION PROCESSES    
ADDRESSES OF RAW MATERIALS SUPPLIERS    
POLYPROPYLENE CHIPS (IMPORTED)    
SUPPLIERS OF PLANT & MACHINERIES


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)