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    Detailed Project Report on abc cable factory (acsr aluminium conductor and cable factory)

    Detailed Project Report on abc cable factory (acsr aluminium conductor and cable factory)
    Detailed Project Report on abc cable factory (acsr aluminium conductor and cable factory)
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      ABC CABLE FACTORY
      (ACSR ALUMINIUM CONDUCTOR AND CABLE FACTORY)

       [CODE NO 3123]  


       ALUMINIUM ABC CABLE

      Aerial Bunched Cables (ABC) is a very novel concept for Over Head Power distribution. When compared

      to the conventional bare conductor over head distribution system. ABC provides higher safety and

      reliability, lower power losses and ultimate system economy by reducing installation, maintenance

      and operative cost. This system is ideal for rural distribution and specially attractive for

      installation in difficult terrains such as hilly areas, forest areas, coastal areas etc.

      Aerial Bunched Cables is also considered to be the best choice for power distribution congested

      urban areas with narrow lanes and by – lanes. In developing urban complex, Aerial Bunched Cables is

      the better choice because of flexibility for rerouting as demanded by changes in urban development

      plan.

      Aerial cable consists of fully insulated conductors suspended above the ground. This type of

      installation is used increasingly, generally for replacing open wiring, where it provides greater

      safety and reliability and requires less space.

      Properly protected cables are not a safety hazard and are not easily damaged by casual contact.
       
      They do, however, have the same disadvantage as open-wire construction, requiring proper vertical

      clearances over roadways, walkways, and structures.

      Aerial cables may be either self-supporting or messenger-supported. They may be attached to pole

      lines or structures. Self-supporting aerial cables have high tensile strength for this application.

      Cables may be messenger-supported either by spirally wrapping a steel band around the cables and the

      messenger or by pulling the cable through rings suspended from the messenger.

      Self-supporting cable is suitable for only relatively short distances, with spans in the range of

      100-150 feet. Messenger-supported cable can span relatively large distances, of over 1000 feet,

      depending on the weight of the cable and the tensile strength of the messenger. For this reason,

      aerial cable that must span relatively large distances usually consists of aluminum conductors to

      reduce the weight of the cable assembly.

      The supporting messenger provides high strength to withstand climatic rigors or mechanical shock. It

      may also serve as the grounding conductor of the power circuit.



      COST ESTIMATION

      Plant  Capacity                                :       1.50 MT/day
      Land & Building (6000 Sq.Mtr)    :    Rs. 5.98 Cr
      Plant & Machinery                          :    Rs. 3.24 Cr
      Working Capital for 2 Months    :    Rs. 1.76 Cr
      Total Capital Investment              :    Rs. 11.35 Cr
      Rate of Return                                :    15%
      Break Even Point                            :    69%



      INTRODUCTION                                            
      ALUMINIUM ABC CABLE                                    
      CONSTRUCTION                                            
      USES AND APPLICATION                                    
      ALUMINIUM CONDUCTOR                                    
      PROPERTIES                                            
      USES AND APPLICATION                                    
      ACSR (ALUMINIUM CONDUCTOR STEEL REINFORCED)                
      PROPERTIES                                            
      USES AND APPLICATION                                    
      B.I.S.
      FOR ABC ALUMINIUM CABLE                                    
      MARKET SURVEY                                            
      TRENDS IN ALUMINIUM CONSUMPTION BY POWER SECTOR            
      Conclusion                                                
      MANUFACTURERS/SUPPLIERS                                
      OF ALUMINIUM ABC CABLE                                    
      MANUFACTURERS/SUPPLIERS OF ALUMINIUM WIRE / CONDUCTOR        
      PROCESS FLOW CHART FOR ABC CABLE                            
      MANUFACTURING PROCESS OF ABC CABLE                        
      MATERIAL                                                
      STRANDING                                            
      INSULATION                                            
      DEGASSING                                            
      QUALITY CONTROL                                        
      TYPE TEST                                                
      PACKING AND MARKING:                                    
      PROCESS FLOW CHART FOR AAAC                                
      MANUFACTURING PROCESS OF AAAC PROCESS                                    
      THE MAIN STEAPS ARE GIVEN BELOW                            
      SOLUTION TREATMENT                                    
      DRAWING                                                
      AGING TREATMENT                                    
      STRANDING                                        
      TESTING                                            
      PACKING AND MARKING                                
      QUALITY CONTROL                                    
      JOINTS IN WIRES:                                    
      PROCESS FLOW CHART FOR ACSR CONDUCTOR                
      MANUFACTURING PROCESS OF ACSR CONDUCTOR                
      WIRE DRAWING OPERATION:                                
      SPOOLING OPERATION:                                
      STRANDING OPERATION:                                
      TESTING                                            
      LABELLING AND MARKING                                
      QUALITY CONTROL                                    
      SURFACE CONDITIONS                                    
      JOINTS IN WIRES    85
      STRANDING                                        
      PLANT LAYOUT                                        
      SUPPLIERS OF PLANT AND MACHINERIES                    
      Wire Drawing Machine                                    
      TUBULAR STRANDING MACHINE                            
      POINTING MACHINE                                    
      BUFFING MACHINE                                    
      PVC EXTRUSION PLANT                                
      ANNEALING FURNACE                                    
      WIRE STRANDING MACHINE                                
      Wrapping, Banding & Bundling Machines                        
      AND EQUIPMENT                                        
      Dies                                                
      ELECTRICAL MEASURING INSTRUMENTS                    
      EOT Cranes                                            
      DG SETS                                            
      POWER TRANSFORMERS                                
      COOLING TOWER                                        
      AIR POLLUTION CONTROL EQUIPMENTS                
      AIR COMPRESSOR                                    
      PLATFORM WEIGHING MACHINE                            
      MATERIAL HANDLING EQUIPMENTS                        
      FIRE FIGHTING EQUIPMENTS                            
      SUPPLIERS OF RAW MATERIALS                            
      ALUMINUM WIRE RODS                                
      ALUMINIUM ALLOY ROD                                
      GALVANIZED STEEL WIRE                                
      LUBRICATING OIL                                    
      WOODEN CABLE DRUMS                                
      XLPE COMPOUND                                    
                                              

      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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