Detailed Project Report on Acid Thickener

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ACID THICKENER

[EIRI/EDPR/3783] J.C.: 1878INR,1880US$

INTRODUCTION

Acid Thickener is a cationic surfactant that was originally designed to thicken hydrochloric acid, which it does very effectively on its own; however, when used in combination with sodium chloride (salt), it will thicken a variety of acid systems including phosphoric, sulfuric, hydrofluoric, citric, oxalic, etc. By varying the ratio between Acid Thickener and salt, you can adjust the viscosity to a given specification. Acid Thickener is a multifunctional material that provides thickening, wetting, corrosion inhibition, and perfume solubilization.

TYPICAL PROPERTIES

Appearance, 77°F amber paste

Weight/gallon, 77°F 7.6 lb.

Specific Gravity, 77°F 0.91

Pour Point 80°F (approximate)

Flash Point >200°F

PERFORMANCE PROPERTIES

Long term viscosity stability

Ability to thicken both inorganic and organic acids

Can replace nonionics used for wetting and perfume solubilization

90% corrosion inhibition in HCl acid

Easy to solubilize

VISCOSITY IN 9.5% HCl

Acid Thickener Level Viscosity (23°C)

1.0% 500 cps.

2.0% 2000 cps.

3.0% 5000 cps.

COST ESTIMATION

Plant Capacity 1000 Kg./Day

Land & Building (600 sq.mt.) Rs. 83.00 Lac

Plant & Machinery Rs. 30.00 Lac

Working Capital for 1 Month Rs. 35.95 Lac

Total Capital Investment Rs. 1.57 Cr

Rate of Return 30%

Break Even Point 61%

CONTENTS

INTRODUCTION

TYPICAL PROPERTIES

PERFORMANCE PROPERTIES

VISCOSITY IN 9.5% HCL

USES AND APPLICATION

PROPERTIES, STORAGE AND HANDLING OF ACID THICKENER

TYPICAL PHYSICAL PROPERTIES

PROCEDURE FOR USE

STORAGE AND HANDLING

PACKAGING

MARKET OVERVIEW OF TOILET CORE PRODUCTS

THICKENING SURFACTANTS FOR ACIDIC SOLUTION

FORMULATION OF ACID THICKNER

FORMULATION NO. 1

FORMULATION -2

FORMULATION -3

MANUFACTURING PROCESS OF ACID THICKENER

PROCESS OF ETHOXYLATION

PROCESS FLOW DIAGRAM

FORMULATION OF ACID TOILET BOWL CLEANER

PRODUCTION METHOD OF ACID THICKENERS

PREPARATION OF THE GELLING AGENT

PROCEDURE

FORMULATING HINTS FOR ACID THICKENERS

MATERIAL SAFETY DATA SHEET OF TOILET CLEANER

IRRITANT

SAFETY PHRASES

COMPOSITION/INFORMATION ON INGREDIENTS

FIRST AID MEASURES (SYMPTOMS)

DESCRIPTION OF FIRST AID MEASURES

MOST IMPORTANT SYMPTOMS AND EFFECTS, BOTH ACUTE AND DELAYED

INDICATION OF ANY IMMEDIATE MEDICAL ATTENTION AND SPECIAL TREATMENT NEEDED

FIRE-FIGHTING MEASURES

EXTINGUISHING MEDIA

SPECIAL HAZARDS ARISING FROM THE SUBSTANCE OR MIXTURE

ADVICE FOR FIRE-FIGHTERS

ACCIDENTAL RELEASE MEASURES

ENVIRONMENTAL PRECAUTIONS

METHODS AND MATERIAL FOR CONTAINMENT AND CLEANING UP

HANDLING AND STORAGE

PRECAUTIONS FOR SAFE HANDLING

CONDITIONS FOR SAFE STORAGE, INCLUDING ANY INCOMPATIBILITIES

EXPOSURE CONTROLS/PERSONAL PROTECTION

CONTROL PARAMETERS

EXPOSURE CONTROLS

PHYSICAL AND CHEMICAL PROPERTIES

INFORMATION ON BASIC PHYSICAL AND CHEMICAL PROPERTIES

TOXICOLOGICAL INFORMATION

TOXICITY

PERSISTENCE AND DEGRADABILITY

MOBILITY IN SOIL

DISPOSAL CONSIDERATIONS

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY

2. MARKETS

3. POWER AND FUEL SUPPLY

4. WATER SUPPLY

5. CLIMATE

6. TRANSPORTATION

7. WASTE DISPOSAL

8. LABOR

9. REGULATORY LAWS

10. TAXES

11. SITE CHARACTERISTICS

12. COMMUNITY FACTORS

13. VULNERABILITY TO WARTIME ATTACK

14. FLOOD AND FIRE CONTROL

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION

2. FIXED ASSETS

3. WORKING CAPITAL

4. BREAK-EVEN POINT

5. OTHER FIXED EXPENSES

6. MARGIN MONEY

7. TERM LOANS

8. TOTAL LOAD

9. LAND AREA/MAN POWER RATIO

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

PLANT LAYOUT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF LABORATORY CHEMICALS

SUPPLIERS OF PACKAGING MATERIALS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF REACTION VESSEL

SUPPLIERS OF STORAGE VESSELS

SUPPLIERS OF FILTER PRESS

SUPPLIERS OF LABORATORY EQUIPMENTS

SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

SUPPLIERS OF PACKAGING MACHINE

SUPPLIERS OF D.G. SETS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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