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    Detailed Project Report on activated carbon {granular and powder}

    Detailed Project Report on activated carbon {granular and powder}
    Detailed Project Report on activated carbon {granular and powder}
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      ACTIVATED CARBON {GRANULAR AND POWDER}
       [CODE NO.3994]  
       
       
      Carbon is probably the most widely distributed element in nature. It occurs in two allotropic crystalline forms viz. graphite (hexagonal system) and diamond (isomeric system), the former is soft and black while diamond is hard and transparent. Charcoal, coke and carbon black, classified as emorphous carbon; are considered by some to represent a third allotropic form. They are said to be composed of very minute crystals of graphite by others. Carbon is an essential constituent of all vegetable and animal matter in which it occurs in combination with hydrogen, nitrogen, oxygen and other elements in immense variety of compounds. In combination with hydrogen it occurs as hydrocarbons in petroleum.  It is also found in carbon dioxide in air (0.03% as sodium bicarbonate in sea water, and as calcium and magnesium carbonate in sedimentary rocks such as chalk and dolomite.
       
       
      COST ESTIMATION
       
      Plant Capacity            10 Ton/Day  
      Land & Building (6000 sq.mt.)  Rs. 2.76 Cr    
      Plant & Machinery               Rs. 3.21 Cr 
      Working Capital for 1 Month  Rs. 1.13 Cr 
      Total Capital Investment        Rs. 7.30 Cr 
      Rate of Return                  37%
      Break Even Point                51%
       
       
      INTRODUCTION
      DECOLORISING CARBONS
      GAS ABSORBENT CARBONS
      METAL ABSORBENT CHARS
      MEDICINAL CARBONS
      USES & APPLICATIONS
      END-USER INDUSTRIES OF ACTIVATED CARBON
      WATER TREATMENT PLANTS MFGRS.
      BY MINERAL WATER MFGR.
      BUYERS IN OVERSEAS COUNTRIES
      PROPERTIES
      PHYSICAL PROPERTIES
      CHEMICAL PROPERTIES
      LIGNITE ACTIVATED CARBON PRODUCTS ACTIVATED CARBON
      B.I.S. SPECIFICATIONS
      SPECIFICATIONS
      THE SIEVE ANALYSIS SHOULD BE AS FOLLOWS
      TESTING
      STRUCTURE OF ACTIVATED CARBON
      ADSORPTION MECHANISM OF ACTIVATED CARBON
      MARKET POSITION
      THREE MAIN FORMS OF ACTIVATED CARBON ARE:
      THE TYPES OF THE PRODUCT AVAILABLE IN THE INDUSTRY ARE:
      IT FINDS WIDE APPLICATIONS IN THE FOLLOWING SEGMENTS:
      THE FEEDSTOCK CAN BE CATEGORISED AS FOLLOWS:
      GLOBAL ACTIVATED CARBON MARKET: REGIONAL SEGMENT ANALYSIS
      ACTIVATED COKE AS AN ADSORBING AGENT
      MANUFACTURING PROCESS OF ACTIVATED CARBON
      THE FURNACE IS A LARGE CYLINDRICAL CARBON STEEL 
         SHELL SUPPORTED ON LEGS OF STEEL
      PROCESSING DETAILS OF ACTIVATED CARBON
      CHEMICAL ACTIVATION
      ACTIVATED CARBON FROM COCONUT SHELL
      ACTIVATED CARBON FROM COAL
      WASTE TYRE UTILIZATION
      REACTIVATION OF USED ACTIVATED CARBON
      TYPES OF ACTIVATED CARBON
      PROPERTIES OF ACTIVATED CARBON
      ADSORPTIVE CHARACTERISTICS
      SURFACE AREA
      PORE SIZE DISTRIBUTION
      PHYSICAL CHARACTERISTICS
      HARDNESS
      TYPICAL PROPERTIES OF ACTIVATED CARBON
      BULK DENSITY
      PARTICLE SIZE DISTRIBUTION
      APPLICATION
      OTHER APPLICATIONS OF ACTIVATED CARBON INCLUDE:
      APPLICATIONS OF ACTIVATED CARBON
      APPLICATIONS IN THE CHEMICAL INDUSTRY
      GLOBAL MARKET OVERVIEW
      GLOBAL ACTIVATED CARBON MARKET SHARE BY END-USE (% AGE)
      SOME INDIAN MANUFACTURERS OF ACTIVATED CARBON
      CONSUMPTION OF ACTIVATED CARBON
      GLOBAL SCENARIO & RECOMMENDATION
      BUYERS OF ACTIVATED CARBON
      MANUFACTURERS/SUPPLIERS OF ACTIVATED CARBON
      DIFFERENT TYPES OF ACTIVATED CARBON
      ABSORBING GASES OR VAPOUR (GAS ABSORBENT CARBON)
      DECOLORIZING AND PURIFYING LIQUID
      CATALYST & CATALIST SUPPORT (GAS ABSORBENT CARBON)
      MEDICINE
      MANUFACTURING PROCESS OF ACTIVATED CARBON 
         (BY STEAM ACTIVATION)
      A. FROM RICE HUSK
      PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF ACTIVATED 
          CARBON FROM RICE HUSK (BY STEAM ACTIVATION)
      MANUFACTURING PROCESS OF ACTIVATED CARBON FROM COCONUT 
          SHELL (BY STEAM ACTIVATION)
      RAW MATERIALS REQUIREMENT FOR ACTIVATED CARBON FROM 
          COCONUT SHELL
      CARBON SOURCE
      CHARCOAL PRODUCTION
      ACTIVATION PROCESS
      PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF ACTIVATED CARBON FROM COCONUT SHELL
      MANUFACTURING PROCESS OF ACTIVATED CARBON FROM SAW DUST
      PROCESS FLOW SHEET FOR MANUFACTURE OF ACTIVATED CARBON 
          FROM SAW DUST
      MANUFACTURING PROCESS OF ACTIVATED CARBON FROM LIGNITE
      METHOD OF PET COKE ACTIVATION
      ACTIVATION OF SYRIAN PETROLEUM COKE
      PROCESSING DETAILS OF ACTIVATED CARBON FROM COCONUT SHELL
      PROCESS RATIONALE
      HEAT EXCHANGERS
      VESSELS
      REACTORS AND HEATERS
      FIG: SCHEMATIC OF THE FLUIDIZED BED REACTOR STAGES.
      SEPARATORS
      PUMPS, BLOWERS AND COMPRESSORS
      CONVEYORS
      SIZE REDUCERS
      PROCESS FLOW DIAGRAMS
      FIGURE: PFD OF THE PYROLYSIS PROCESS
      FIGURE: PFD OF THE ACTIVATION PROCESS
      QUALITY CONTROL TESTING OF ACTIVATED CARBON
      CARBON TETRACHLORIDE ACTIVITY
      SURFACE AREA
      HARDNESS
      MESH SIZE
      ASH CONTENT
      DENSITY
      INTERRELATION OF PROPERTIES
      OTHER TESTS
      TESTING OF ACTIVATED CHARCOAL
      QUALITATIVE METHOD
      SEMI-QUANTITATIVE METHOD
      QUANTITATIVE METHOD
      STATE & CONTROL SUBSIDY SCHEME FOR ACTIVATED CARBON PROJECT
      COMPLETE PLANT SUPPLIERS FOR ACTIVATED CARBON
      ADDRESSES OF RAW MATERIAL SUPPLIERS
      SUPPLIERS OF COCONUT SHELL
      SUPPLIERS OF RICE HUSK
      SUPPLIERS OF SAW DUST
      SUPPLIERS OF CAUSTIC SODA
      SUPPLIERS OF ZINC CHLORIDE
      ADDRESSES OF PLANT & MACHINERY SUPPLIERS
      SUPPLIERS OF PULVERISER
      SUPPLIERS OF MIXERS
      SUPPLIERS OF ROTARY KILNS
      SUPPLIERS OF TRAY DRIER
      SUPPLIERS OF HYDRAULIC LIFT
      SUPPLIERS OF HEAVY MOBILE CRANES
      SUPPLIERS OF EXTRUDER
      SUPPLIERS OF TANKS
      SUPPLIERS OF BOILER
      SUPPLIERS OF COOLER
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       

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