Detailed Project Report on Adhesive Manufacturing (Water Based, Solvent Based and Acrylic Based)

ADHESIVE MANUFACTURING (WATER BASED, SOLVENT BASED AND ACRYLIC BASED)

[EIRI/DPR9337] (JC: 8434)

INTRODUCTION

Latex based adhesives are of special importance for cementing porous surfaces due to their ability to wet such surfaces. On the other angle the porosity allows the latex adhesive to dry out thus producing a strong coherent film. Sodium silicate, glue, albumen gums and starch etc. are compatible with natural latex and exert a stabilising action. The latex rubber in the adhesive film imparts flexibility and strength and protects and bond against dynamic fatigue.

Latex based adhesives contain a rubber latex, adhesion modifiers, plasticisers, curatives, fillers such as whiting and kaolin, thickness e.g. cellulose derivatives and other additives e.g. antioxidants, surfactants antifoams (Octyl alcohol, silicons), antifreeze, stabilizers corrosion inhibitor colourants, deodorants and reodorants etc.

Shoe industry, both or leather and rubber based types, utilities quite a good amount of adhesives, large number of which are based on animal glues, now-a-days various thermoplastic materials other than those based on animal glues are in use, e.g. adhesives based on PVC, polyvinyl butyl, rubber natural and synthetic, methyl cellulose and celluloid etc. Water resistant casein glues are also employed for this purpose.

The rubber solution which are manufactured by synthetic rubber are called as "synthetic rubber adhesives". It is an important item for shoes and rubber industries in the joining of two layers or more than two rubber layers of shoe layers or shoe parts and soles. The rubber solutions have some public uses also, such as, in cycle puncture and heavy vehicle puncture fixing.

The use of adhesives is also in the bursting of tyres and tubes. When tyres burst, we require adhesive for joining to the burst. The types and tubes are very necessary item for cycle, auto rikshaw, heavy vehicle etc. The adhesive gives a new list for these tyres and tubes when it joint to the puncture or burst.

COST ESTIMATION

Plant Capacity            1.25 MT/Day

Land & Building (2000 sq.mt.)    Rs. 2.74 Cr

Plant & Machinery                    Rs. 46.76 Lac

Working Capital for 1 Month    Rs. 51.38 Lac

Total Capital Investment          Rs. 3.80 Cr

Rate of Return                          43%

Break Even Point                      43%

CONTENTS

INTRODUCTION

USES AND APPLICATION

STRUCTURAL ACRYLIC ADHESIVES

B.I.S. SPECIFICATION

PROPERTIES OF ACRYLIC BASED ADHESIVE

MARKET SERVEY

PRESENT MANUFACTURE OF S.R ADHESIVE

PROPERTIES OF LATEX BASED ADHESIVES VERSUS SOLVENT BASED ADHESIVE                       

RAW MATERIALS

FORMULATIONS FOR WATER BASED LATEX ADHESIVES

PROCESS OF MANUFACTURE

FLOW SHEET

FORMULATION OF SYNTHETIC RUBBER ADHESIVE SR ADHESIVE) LIKE PIDILITE TYPE

MANUFACTURING PROCESS OF SYNTHETIC RUBBER ADHESIVE

PROCESS FLOW DIAGRAM FOR SYNTHETIC RUBBER ADHESIVE OTHER FORMULATIONS OF SYNTHETIC RUBBER AND LATEX BASED ADHESIVE

MANUFACTURING PROCESS OF RUBBER ADHESIVE

PROCESS FLOW SHEET FOR MANUFACTURING OF RUBBER ADHESIVE

WATER-BASED GENERAL PURPOSE ADHESIVE (BUDATIENE ACRYLONITRILE/RESIN)

FORMULATION OF ACRYLIC BASED ADHESIVE

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF PRESSURE-SENSITVE ADH ESIVE FOR BOPP TAPES (ACRYLIC BASED)

PROCESS FLOW SHEET

TESTING OF ADHESIVES

ADDRESSES OF CONSULTANTS

ADDRESSES OF RAW MATERIALS SUPPLIERS

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)