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ADHESIVE TECHNOLOGY AND FORMULATIONS HAND BOOK (HAND BOOK OF ADHESIVES)
INTRODUCTION
Why adhesive bonding
Advantages and Disadvantages of Adhesive Bonding
Advantages
Disadvantages
Ideal Adhesive
Application area for Adhesive Bonding
HISTORICAL DEVELOPMENT OF ADHESIVES AND ADHESIVE BONDING
Introduction
Early History of Adhesives and Sealants
Modern Adhesives and Sealants
TYPES OF ADHESIVES
Physical Classification
Chemical Classification
Thermoplastic Adhesives
Thermosetting Adhesives
Rubber Resin Blends
EMULSION AND DISPERSION ADHESIVES
Type of Emulsion Adhesives
Setting Mechanism
Methods of Application
Advantages and Limitations
Engineering Advantages
Engineering Design with Adhesive
TESTING OF ADHESIVES
Introduction
Standard Tests
Some Selected Standards
A Test for Adhesive Joint Strength
Tensile Tests
Shear Tests
Peel Tests
Environmental and Related Considerations
Fracture Mechanics Techniques
PROTEIN ADHESIVES FOR WOOD
Introduction
Soybean Adhesives
Raw Material Source and preparation
Formulation
Mixing, Application and Pressing
Blended Formulations
Soybean Blood Glues
Soybean Casein Glues
Blood Glues
Raw Material Sources and Preparation
Formulation
Mixing, Application and Pressing
Casein Glues
Raw Material Sources and Preparation
Formulation
Mixing, Application and Pressing
Other Proteins
HOT MELT ADHESIVES
Introduction
Composition
Advantage of Melt Adhesives
Limitations of Melt Adhesives
Application Methods
Use of Melt Adhesives
ANIMAL GLUES AND ADHESIVES
Introduction
Chemical Composition
Types of Animal Glue
Manufacture of Animal Glue
Properties of Animal Glues
Grades and Testing
Preparation of Animal Glues
Flexible and Nonwarp Glues
Liquid Animal Glues
Glue Application
End Uses
Bookbinding
Paper
Paper Converting
Abrasives
Woodworking
Matches
Ore and Metal Refining
Gummed Tape
Miscellaneous Applications
Textiles
Rubber compounding
Luggage and case covering
Gaskets
Glass Chipping
Other Applications
POLYVINYL ACETATE/ALCOHOL BASED ADHESIVES
Polyvinyl Acetate Adhesives
Properties
Applications
Formulations
Fevicol Type Adhesive
Polyvinyl (Alcohol)
Properties
Applications
Formulations
ETHYLENE -VINYL ACETATE COPOLYMERS
Properties
POLYVINYL ACETAL ADHESIVES
Properties
Uses
Plasticizers and Solvents
Polyvinyl Butyral Adhesives
Phenolic Vinyl Butyral Adhesives
Formulations
Laminated Safety Glass
Polyvinyl Formal Adhesives
Polyvinyl Formal Phenolic Adhesives
Formulation
SILICONE ADHESIVES
Silicone Resins
Silicone Rubbers
Expoxy Silicons
EPOXIDE ADHESIVES
A Mine hardeners
Acid Annydride Hardeners
Other hardeners
POLYESTER ADHESIVES
Unsaturated Polyester Adhesives
Properties
Applications
FURANE ADHESIVES
Properties
Applications
PHENOLIC RESIN ADHESIVES
Phenol Formaldehydehyde Resin Adhesives
Properties
Applications
Dry Glue Film
Phenolic Baking Cement
Phenolic Resin Putty
Phenolic Resin Rubber Cement
Resourcinol Formaldehyde Adhesives
Properties
Applications
CELLULOSE DERIVATIVE ADHESIVES
Cellulose Ester Adhesives
Cellulose Nitrate Adhesives
Applications
Cellulose Caprate Adhesives
Cellulose Acetate Butyrate Adhesives
Cellulose Ether Adhesives
Methyl Cellulose Adhesives
Ethyl Cellulose Adhesive
Other Cellulose Ether Adhesives
Fabric Lining Composition
EPOXY POLYURETHANE ADHESIVES
Epoxy Phenolic Adhesives
One Component Adhesives
High Temperature Adhesives
POLYISOCYANATE/POLYURETHANE ADHESIVE
Effectiveness of Polyisocyanate Adhesives
Isocyanate Adhesives
Isocyanate modified Adhesives
Polyurethane Adhesives
AMINO (UREA & MELAMINE) FORMALDEHYDE ADHESIVES
Urea Formaldehyda Adhesives
Properties
Applications
Melamine Formaldehyde Adhesives
Properties
Applications
PAPER, BOARD & PACKAGING ADHESIVES
Selection of Adhesives
Laminated papers
Corrugated Board
Book Binding Adhesives
Paper Impregnate
Paper Bag and Cartons
Multiwall Bag seam past Water Resistant
Carton Sealing
Envelopes
Self Sealing Envelopes Adhesives
Stamps
Labels
REMOISTENABLE ADHESIVES
Formulation
Stamps
Labels
Decalcoamnials
Tapes
UM ARABIC ETC. ADHESIVES
FOOTWEAR APPLICATIONS OF ADHESIVES
Adhesives for Sole Attaching Process Requirements
Development of Adhesive and Primers
Solvent Hazards
Adhesive for Ancillary Operations
Topline Folding
Linings
Toe Puff and heel Stiffener
Lasting
Shank
Heel Covering
HIGH TEMPERATURE ADHESIVES
Introduction
Traditional Adhesives Systems
Recent Development
DISPENSING OF ADHESIVES
Basic Dispensing Principles
Pressure Time Controlled System
Static Pinch Valve
Pressure Time Using Advancing Valve
Pressure Time Using a Rotospray Unit
Cartridge/Syringe Dispensers
Screen Printing of Adhesives
NATURAL RUBBER BASED ADHESIVES
Introduction
Latex Adhesives
Solution Adhesives
Pressure Sensitive Adhesive Tapes
POLYSULFIED SEALANTS AND ADHESIVES
Introduction
Chemistry of Polysulfide Polymers
Preparation of Conventional Polysulfide Polymers
Modified Polysulfide
Other Mercaptan Terminated Polymers
Polythioether Polymers
Properties of Polysulfiede Polymers
Compounding, Processing and Manufacture of Polysulfide Sealants
Polysulfide Sealant Characterization and Testing
Polysulfide/Epoxy Adhesives
Adhesion Considerations
PHENOLIC RESIN ADHESIVES
Introduction
Chemistry
Acid Catalysis
Alkaline Catalysis
Metallic Ion Catalysis and Reaction Orientation
Chemistry and Technology of Application of Phenolic Resin Adhesives for Wood
General Principles of Manufacture
Curing Acceleration Under Alkaline Conditions
Physical Properties of Phenol Formaldehyde Resins
Applications
PF Wood Binders
Properties of Phenolic Adhesives for Plywood
Additives
Formulation of Plywood Glue Mixes
General Observations on Particleboard Manufacture
Dry Out Resistance
Foundry Sand Binder and Mineral Fiber Binders
Binders from PF Copolymers with Other Resins
UREA FORMALDEHYDE ADHESIVES
Introduction
Chemistry of UF Resins Urea Formaldehyde Condensation
General Principles of Manufacture and Application
Plywood Adhesives
Particleboard Adhesives
UF Adhesives for Low Formaldehyde Emission Particleboard
Other UF Adhesives Applications
Analysis
Formulation
MELAMINE FORMALDEHYDE ADHESIVES
Introduction
Uses for MF Resins
Chemistry
Condensation Reactions
Mechanisms and Kinetics
Mixed Melamine Resins
Resin Preparation Glue Mixing and hardening
Chemical and Physical Analysis
Formulations
POLYURETHANE ADHESIVES
Introduction
Applications Overview
Basic Urethane Chemistry
Branching Reactions
Catalysts
Urethane Polymer Morphology
Prepolymer Formation
Adhesive Raw Materials
Isocyanates for Adhesive Applications
Toxicology
Fillers and Additives
Surface Peparation and Primers
Common Adhesive Types
One Component Adhesives
Two Component Adhesives
Recent Developments
Hybrid Adhesives
Reactive Hot Melts
Pressure Sensitives Adhesives
UNSATURATED POLYESTER ADHESIVES
Introduction
Synthesis
Reaction Between Dicarboxylic Acids or Anhydrides and Diols
Kinetics and Mechanisms
Side Reactions
Catalysts
Resin Reactivity
Cross Linking Mechanism
Structure Properties Relationships
Glass Fiber Lamination
REACTIVE ACRYLIC ADHESIVES
Introduction
Chemical Reactions in Acrylic Adhesives
Handling of Acrylic Adhesives: Do's and Don'ts with Acrylics
Bond Strengths Available with Acrylic Adhesives
Typical Formulations
HP Acrylic Adhesive
Typical Formulations
Heat Resistant Epoxy Acrylic Hybrid
U.S.Patents
Substrates
TECHNOLOGY OF CYANOACRYLATE ADHESIVES FOR INDUSTRIAL ASSEMBLY
Introduction
Chemicstry of The System
Hot Strength
Speed of Cure
Activators
Improved Commercial Cyanoacrylate Compounds
New Flexible Cyanoacrylates
New Cure Through Gap Cyanoacrylates
New Ultrafast Cure Surface Insensitive Cyanoacrylates
New Low Odor Cyanoacrylates
Significant Cyanoacrylate Characteristics
Polypropylene and Polyethylene Bonding
Medical Grade Materials
Thermal Conductivity
Durability
Chlorosis
SILICONE ADHESIVES AND SEALANTS
Introduction
Cure Chemistry
Processing Consideration
Property Deferminations
Basic Formulations
High Modulus Oxime Sealant
Medium Modules Oxime Sealant
Substrate Bonding
EPOXY RESIN ADHESIVES
Introduction
Chemistry of Epoxy Resins
Properties of Epoxies
Resins
Hardeners
Mixed Product
Formulating Epoxy Adhesives
Resins
Curing Agents
Reactive Diluents
Plasticizers
Fillers
Solvents
Additives
Elastomers
Applications
Building and Construction
Metal Bonding
Road Making
Wood Bonding
Engineering Applications
Electrical Applications
Film Adhesives
Miscellaneous Applications
Guide Formulations
Water Based Epoxy Primer
Epoxy Adhesive for Bonding new Concrete to Old
Metal to Metal Adhesives
Grouting Adhesive
Cable Jointing Epoxy
Film Adhesives for Preimpregnation
Fast Setting Retail Epoxy Liquid
PRESSURE SENSITIVE ADHESIVES
Introduction
Product Types
Solvent based Adhesives
Hot Melt Adhesives
Water Based Adhesives
Formulating
Applications
Tapes
Labels
Other Applications
Coating Methods
Testing
Tack
Peel
Shear Strength
Guide Formulations
Solvent based Adhesives
Hot Melt Adhesives
Water Based Adhesives
ADHESIVES IN THE AUTOMOTIVE INDUSTRY
Introduction
Adhesive Applications in The Automotive Industry
Adhesives for Mechanical Applications
Adhesive Applications in the Body Shop
Adhesives and Sealants in the Plant Shop
Adhesive and Sealant Applications in the Assembly Shop
Adhesive Applications in Component Manufacturing
Some Considerations Regarding Trends in Automotive Adhesive Bonding
ADHESIVE BASED ON VINYL ACETATE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
PRINTING GUMS (GUAR GUM BASED)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
LEATHER BASED ADHESIVE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
LATEX RUBBER BASED ADHESIVE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
OFFICE PASTE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
STARCH AND DEXTRIN BASED ADHESIVE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
ADHESIVE FOR CORRUGATION DRY POWDER AND PASTE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
ADHESIVE (DIFFERENT TYPE)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
ADHESIVE INDUSTRIES (LAMINATED, FEVICOL, STICKER DDL AND OTHER TYPES OF ADHESIVE)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
RUBBER ADHESIVE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
ADHESIVE (POLYVINYL BUTYRAL BASED)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
SELF ADHESIVE LABELS
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
ESTER GUMS (FOOD GRADE)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
VULCANIZING RUBBER SOLUTION/CEMENT FOR AUTOMOBILE TYRES
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
INDUSTRIAL ADHESIVE BASED ON STARCH GUM, DEXTRINE SILICATE
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
SUPPLIERS OF PLANT AND MACHINERIES
Adhesive Tape Machinery
Chemical Plant Machinery
Storage Tanks
Boilers Industrial
Evaporators
Stirrers: Chemical
Adhesive Applying Machinery
Adhesion Tester
Adhesive Mixer
Adhesives Dispensers
Adhesive Pumps
Gumming Machinery
Coating Machinery
Label Printing Applying Machinery
SUPPLIERS OF RAW MATERIALS
Sodium Hydroxide
Borax
Urea Formaldehyde Resins
Dextrin
Glycerin
Neoprene Rubber
Toluene
Methylmethacrylate
Zinc Oxide
Calcium Carbonate
Antioxidants
Phenolic Resins
Magnesium Oxide
hexane
Fillers Chemical
Rosin
Thickeners
Gelatine
Starches
Casein
Acrylic Acid
Ethylene Oxide
Plasticisers
Defoaming Agents
Caustic Soda
Pigment Dispersions
Boric Acid
Formaldehyde
Hardeners: Epoxy Resin
Phosphoric Acid
Ethyl Acetate
Ammonium Chloride
Sulphur
Butyl Acetate
Nitrile Rubber
Epoxy Resins Sulphur Dioxide
Fumedsilica
Carbon Black
Shellac
Titanium Dioxide
Alumina
Iron Oxide
Calcium Oxide
Wax
Silica
Stearic Acid
Meleic Anhydride
Polybutene Resins
White Oil
Talc
Clay
Surfactants
Bentonite
Gypsum
Gyclohexanol
Aromatic Oil
Isoprene
Resorcinol
Zinc Dust
Xylenes
Wood Rosin
Copper Sulphate
Hydrated Lime
Zinc Chloride
Hydroxhloric Acid
Sodium Bicarbonate
The book covers Introduction, Historical Development of Adhesives and Adhesive Bonding, Types of Adhesives, Emulsion and Dispersion Adhesives, Testing of Adhesives, Protein Adhesives for Wood , Hot Melt Adhesives, Animal Glues and Adhesives, Polyvinyal Acetate/Alcohol Based Adhesives, Ethylene-Vinyl Acetate Copolymers, Polyvinal Acetal Adhesives, Silicone Adhesives, Epoxide Adhesive, Polyester Adhesives, Furane Adhesives, Phenolic Resin Adhesives, Cellulose Derivative Adhesives, Epoxy Polyurethane Adhesives, Polyisocyanate/ Polyurethane Adhesive, Amino (Urea & Melamine) Formaldehyde Adhesives, Paper, Board & Packaging Adhesives, Remoistenable Adhesives, Gum Arabic etc, Adhesives, Footwear Applications of Adhesives, High-Temperature Adhesives, Dispensing of Adhesives, Natural Rubber based Adhesives, Polysulfied Sealants and Adhesives, Phenolic Resin Adhesives, Urea Formaldehyde Adhesives, Melamine formaldehyde Adhesives, Polyurethane Adhesives, Unsaturated Polyester Adhesives, Reactive Acrylic Adhesives, Technology of Cyanoacrylate Adhesives for Industrial Assembly, Silicone Adhesives and Sealannts, Epoxy Resin Adhesives, Pressure Sensitive Adhesives, Adhesives in the Automotive Industry, Adhesive Based on Vinyl Acetate, Printing Gums (Guar Gum Based), Leather Based Adhesive, Latex Rubber Based Adhesive, Office Paste, Starch And Dextrin Based Adhesive, Adhesive for Corrugation dry Powder and Paste, Adhesive (Different Type), Adhesive Industries (Laminated, Fevicol, Sticker DDL and Other Types of Adhesive), Rubber Adhesive, Adhesive (Polyvinyl Butyral Based), Self Adhesive Labels, Ester Gums (Food Grade), Vulcanizing Rubber Solution/Cement for Automobile Tyres, Industrial Adhesive Based on Starch Gum, Dextrine Silicate, Suppliers of Plant and Machineries, Suppliers of Raw Materials.
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