Detailed Project Report on agro food processing unit (fruits and vegetables processing)

AGRO FOOD PROCESSING UNIT(FRUITS AND VEGETABLES PROCESSING)
[CODE NO.3388]  


The Indian food industry is poised for huge growth, increasing its contribution to world food trade every year. In India, the food sector has emerged as a high-growth and high-profit sector due to its immense potential for value addition, particularly within the food processing industry.

Accounting for about 32 per cent of the country’s total food market, The Government of India has been instrumental in the growth and development of the food processing industry. The government through the Ministry of Food Processing Industries (MoFPI) is making all efforts to encourage investments in the business. It has approved proposals for joint ventures (JV), foreign collaborations, industrial licenses, and 100 per cent export oriented units.

Market Size

The Indian food and grocery market is the world’s sixth largest, with retail contributing 70 per cent of the sales. The Indian food processing industry accounts for 32 per cent of the country’s total food market, one of the largest industries in India and is ranked fifth in terms of production, consumption, export and expected growth. It contributes around 8.80 and 8.39 per cent of Gross Value Added (GVA) in Manufacturing and Agriculture respectively, 13 per cent of India’s exports and six per cent of total industrial investment. The Indian gourmet food market is currently valued at US$ 1.3 billion and is growing at a Compound Annual Growth Rate (CAGR) of 20 per cent. India's organic food market is expected to increase by three times by 2020#.

The online food ordering business in India is in its nascent stage, but witnessing exponential growth. With online food delivery players like FoodPanda, Zomato, TinyOwl and Swiggy building scale through partnerships, the organized food business has a huge potential and a promising future. The online food delivery industry grew at 150 per cent year-on-year with an estimated Gross Merchandise Value (GMV) of US$ 300 million in 2016.


COST ESTIMATION

Plant  Capacity                                                :     2.00 TONS./day
land & Building (12000)Sq.Mtr)                    :    Rs.  4.29  Cr
Plant & Machinery                                           :    Rs. 90.70 Lacs
Working Capital for 1 Month                         :    Rs. 32.00 Lacs
Total Capital Investment                                :    Rs.  5.66  Cr
Rate of Return                                                 :    14%
Break Even Point                                            :    67%


INTRODUCTION    
MARKET SIZE    
INVESTMENTS    
SOME OF THE MAJOR INVESTMENTS IN THIS SECTOR IN
THE RECENT PAST IS:    
GOVERNMENT INITIATIVES    
ROAD AHEAD    
USES AND APPLICATION    
MANGO PULP AND SLICES    
PROPERTIES AND COMPOSITION    
B.I.S. SPECIFICATIONS    
MARKET SURVEY    
FRUIT & VEGETABLE MARKET IN INDIA - KEY GROWTH FACTORS    
FRUIT & VEGETABLE MARKET IN INDIA - THREATS AND KEY PLAYERS    
PRESENT MANUFACTURERS/EXPORTERS    
MANUFACTURING PROCESS    
FRUIT PULP MANUFACTURING (MANGO AND PINEAPPLE)    
MANGO JUICE    
WASHING    
SORTING AND TRIMMING    
EXTRACTION OF JUICE    
BLENDING OF JUICES    
PRE-HEATING    
DE-AREATION    
FRUIT JUICE FLOW DIAGRAM    
COMMUNICATION    
PRESS AIDS    
EXTRACTION    
CITRUS    
DECIDUOUS    
CLARIFICATION    
PASTEURIZING, FILLING. STERLIZING COOLING    
CHEMICAL PRESERVATIVES    
LABELLING & LASING    
STORAGE    
QUALITY CONTROL    
COLOUR    
ABSENCE OF DEFECTS    
FLAVOUR    
FORMULA FOR TOMATO SAUCE    
TOMATO KETCHUP    
FORMULATION    
RED CHILLY PICKLE    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED    
IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
SUPPLIERS OF PLANT AND MACHINERY    
STEAM BOILERS    
BLANCHING EQUIPMENTS    
STEAM JACKETED KETTLE    
FRUIT AND VEGETABLE WASHER    
FRUIT PULPER    
WEIGHING MACHINE    
SUPPLIERS OF RAW MATERIALS    
FOOD PRESERVATIVE    
GLASS BOTTLES    
TIN CONTAINERS    
CARTONS    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET