Detailed Project Report on air conditions,led tv, washing machines & refrigerators integrated unit

AIR CONDITIONERS, LED TV, WASHING MACHINES
AND REFRIGERATORS (INTEGRATED PLANT)
[CODE NO 3288]

The Integrated Unit of Air Conditioners, LED TV, Refrigerators and Washing Machines is being setup at Neemrana. There is tremendous demand in India as well as export demand. The said project will generate huge number of employment in this region.

(A) AIRCONDITIONER

An air conditioner is a machine which keeps the air in a building cool and dry.

The purpose of an air conditioner is to maintain a comfortable indoor environment. The comfort we are used is to determined by a combination of 3 factors.

•    Temperature
•    Humidity
•    Air Distribution

For this reason, the main purposes of air conditioners are to:

•    Control room temperatures (cooling/heating).
•    Control room humidity levels (drying, humidifying).
•    Optimise air flow (circulation, distribution).
•    Clean the air (filtration)

WORKING PRINCIPLE

•    An air conditioner collects hot air from a given space, processes it within itself with the help of a refrigerant and a bunch of coils and then releases cool air into the same space where the hot air had originally been collected. This is essentially how all air conditioners work.

•    Many folks believe that an air conditioner produces chilled air with the help of machines installed inside it, allowing it to cool a room so quickly. That might also explain why it consumes so much electricity. In reality, however, that’s a misconception.  
•    An air conditioner is not a magical device; it just uses some physical and chemical phenomena very effectively to cool a given space.

•    When you switch an AC on and set your desired temperature (say, 20 degrees Celsius), the thermostat installed in it senses that there is a difference in the temperature of the room’s air and the temperature that you’ve chosen.

•    A thermostat constantly monitors the temperature of the system so that it’s maintained near a user’s desired point.

•    This warm air is drawn in through a grille at the base of the indoor unit, which then flows over some pipes through which the refrigerant (i.e., a coolant fluid) is flowing. The refrigerant liquid absorbs the heat and becomes a hot gas itself. This is how heat is removed from the air that falls on the evaporator coils. Note that the evaporator coil not only absorbs heat, but also wrings out moisture from the incoming air, which helps to dehumidify the room.

•    This hot refrigerant gas is then passed on to the compressor (located on the outside unit). Being true to its name, the compressor compresses the gas so that it becomes hot, since compressing a gas increases its temperature.

COST ESTIMATION (ALL FIGURE IN THOUSAND)

Plant  Capacity                                               :    4666.00 Units/day                                        
land & Building (202350 Sq.Mtr)                :    Rs. 20.91 Lacs
Plant & Machinery                                         :    Rs. 2.28  Lacs
Working Capital for 2 Months                     :    Rs. 31.04 Lacs
Total Capital Investment                             :    Rs. 54.42 Lacs
Rate of Return                                              :    124%
Break Even Point                                          :    12%

INTRODUCTION    
WORKING PRINCIPLE    
CONSTRUCTION    
AN AIR CONDITIONER CONSISTS OF 4 MAIN SECTIONS.
FUNCTION OF THE MAIN COMPONENTS    
TYPES OF AIR CONDITIONER    
PRINCIPLE OF REFREGERATOR    
COMPONENTS OF REFRIGERATORS    
TYPES OF REFRIGERATORS    
PARTS OF THE WASHING MACHINE AND THEIR WORKING    
TYPE OF WASHING MACHINE:    
FEATURES OF LED BACKLIT LCD TVS    
PARTS OF LED TV    
TYPES OF LED TVS    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
PROCESS FLOW DIAGRAME    
(A) FOR AIR CONDITIONER    
(B) FOR REFRIGERATOR    
(C) FOR WASHING MACHINE    
(D) FOR LED TV    
MANUFACTURING PROCESS    
TESTING (PLEASE REFER IS: 1391    
(PART-1 AND PART-2 - 1992)    
DETAILS OF PARTICULARS TO BE DISPLAYED ON LABELS OF WINDOW
   TYPE AIR CONDITIONERS    
DETAILS OF PARTICULARS TO BE DISPLAYED ON LABELS OF SPLIT TYPE
   AIR CONDITIONERS    
COLOUR SCHEME FOR WINDOW AC    
THE FOLLOWING COLOUR SCHEME FOR BUREAU’S LOGO, NAMELY:-    
COLOUR SCHEME FOR SPLIT AC    
THE FOLLOWING COLOUR SCHEME FOR BUREAU’S LOGO, NAMELY:-    
THE MANUFACTURING PROCESS    
FABRICATION PROCESS OF CONDENSER AND EVAPOATOR COIL    
QUALITY CONTROL    
MAIN STEPS ARE GIVEN BELOW    
MARKET SURVEY    
EXECUTIVE SUMMARY    
THE CONSUMER DURABLES MARKET IS SPLIT INTO TWO KEY SEGMENTS    
CONSUMER DURABLES REVENUES HAVE BEEN GROWING AT A HEALTHY
   PACE    
URBAN AREAS ACCOUNT FOR ABOUT TWO-THIRDS OF TOTAL SALES IN
   THE SECTOR    
CONSUMER ELECTRONICS – KEY PRODUCTS    
CONSUMER APPLICATIONS – KEY PRODUCTS    
KEY PLAYERS (1) IN THE CONSUMER DURABLES SECTOR … (1/2)    
KEY PLAYERS (1) IN THE CONSUMER DURABLES SECTOR … (2/2)    
INCOME GROWTH WILL BE THE KEY DRIVER OF DEMAND FOR
  CONSUMER DURABLES    
POLICY SUPPORT AIDING GROWTH IN THE SECTOR    
RECENT INVESTMENTS BY KEY PLAYERS    
ERA OF DIGITISATION OPENS NEW OPPORTUNITIES    
APPENDIX: BENEFITS TO CONSUMER DURABLES AND WIDER RETAIL
  SECTOR FROM FDI POLICY    
APPENDIX: TWO KEY RETAIL RELATED FDI POLICIES THAT WILL IMPACT CONSUMER DURABLES    
PLANT LAYOUT    
SUPPLIERS OF AIRCONDITIONER    
SUPPLIERS OF REFRIGERATOR    
SUPPLIERS OF WASHING MACHINE    
SUPPLIERS OF LED TV    
RAW MATERIAL SUPPLIERS FOR AIRCONDITIONER    
SUPPLIERS OF G.I SHEET    
SUPPLIERS OF ABS GRANULE    
SUPPLIERS OF COPPER TUBE    
SUPPLIERS OF AC COMPRESSOR    
SUPPLIERS OF REFRIGERANT GASES    
SUPPLIERS OF AIR CONDITIONER PARTS    
RAW MATERIAL SUPPLIERS FOR REFRIGERATOR    
SUPPLIERS OF G.I SHEET    
SUPPLIERS OF G.I SHEET    
SUPPLIERS OF ABS GRANULE    
SUPPLIERS OF COPPER TUBE    
SUPPLIERS OF REFRIGERATOR COMPRESSOR    
SUPPLIERS OF REFRIGERANT GASES    
SUPPLIERS OF POLYUTHURENE CHEMICALS    
SUPPLIERS OF REFRIGERATOR PARTS    
RAW MATERIAL SUPPLIERS OF WASHING MACHINE    
SUPPLIERS OF ABS GRANULE    
SUPPLIERS OF WASHING MACHINE MOTOR    
SUPPLIERS OF PCB BOARD    
SUPPLIERS OF WASHING MACHINE SPARE PARTS    
RAW MATERIAL SUPPLIERS FOR LED TV    
SUPPLIERS OF BARE PCB BOARD    
SUPPLIERS OF SOLDER PASTE    
SUPPLIERS OF SURFACE MOUNTED DEVICES    
SUPPLIERS OF LCD PANELS    
SUPPLIERS OF EMI FILTER    
SUPPLIERS OF LED TV SPEAKER    
SUPPLIERS OF LED BACK LIGHT    
SUPPLIERS OF SPARE PARTS OF LED TV    
SUPPLIERS FOR MACHINES    
FOR AIR CONDITIONER PLANT    
SUPPLIERS OF FIN PRESS    
SUPPLIERS OF FIN DIE    
SUPPLIERS OF VERTICAL EXPANDER    
SUPPLIERS OF HAIRPIN BENDER    
SUPPLIERS OF AUTOMATIC BRAZING MACHINES    
SUPPLIERS OF CNC PRESS    
POWDER COATING MACHINE    
INJECTION MOLDING MACHINE    
SUPPLIERS OF IDU ASSEMBLING LINE    
SUPPLIERS OF BRAZING MACHINES    
SUPPLIERS OF REFRIGERANT CHARGING UNIT    
SUPPLIERS OF REFRIGERANT (HALIDE) LEAK DETECTOR    
SUPPLIERS OF MACHINES FOR REFRIGERATOR PLANT    
SUPPLIERS OF CNC SHEET BENDING MACHINE    
SUPPLIERS OF CNC PUNCHING PRESS    
SUPPLIERS OF CNC SHEARING MACHINE    
SUPPLIERS OF PU FOAMING MACHINE    
SUPPLIERS OF PRECISION MEASURING TOOLS    
ELECTRICAL MEASURING INSTRUMENTS    
SUPPLIERS OF ASSEMBLY LINE FOR REFRIGERATOR    
SUPPLIERS OF AUTOMATIC BRAZING MACHINES    183
SUPPLIERS OF BRAZING MACHINES    
SUPPLIERS OF REFRIGERANT CHARGING UNIT    
SUPPLIERS OF REFRIGERANT (HALIDE) LEAK DETECTOR    
SUPPLIERS OF AUTOMATIC VACUUM FORIMG MACHINE    
SUPPLIERS OF MACHINES    
FOR WASHING MACHINE PLANT    
SUPPLIERS OF WASHING MACHINE ASSEMBLING LINE    
INJECTION MOLDING MACHINE    
SUPPLIERS OF MACHINES FOR LED TV PLANT    
SUPPLIERS OF SMT LINE    
SUPPLIERS OF LED TV ASSEMBLY LINE    
SUPPLIERS OF INJECTION MOLDING MACHINE    
SUPPLIERS FOR PCB ASSEMBLING PLANT    
SUPPLIERS OF AUTOMATIC OPTICAL INSPECTION EQUIPMENT    
SUPPLIERS OF AUTOMATIC XRAY INSPECTION MACHINE    
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENT    
SUPPLIERS FOR UTILITY MACHINES    
SUPPLIERS OF EOT CRANE    
SUPPLIERS OF POWER TRANSFORMER    
SUPPLIERS OF ELECTRICAL PANEL    
SUPPLIERS OF COOLING TOWER    
EFFULENT TREATMENT PLANT    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR COMPRESSOR    
PLATEFARM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SHOT BLASTING MACHINE    
        
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET