Detailed Project Report on air filter

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AIR FILTER

[CODE NO.3967]

Automotive filters are usually made of different materials such as paper, foam and cotton. Paper filter are generally used for cars because they are inexpensive and disposable. With paper filters, good air flow is sacrificed for better filtration. For performance filtration, foam filters are used because these have a higher retention level and these permit better air intake, like cotton gauze. Foam filters are popular in rallying and other motor sports. Cotton on the other hand, is regarded as the best material for filtration. These can be cleaned and re-oiled to be used again. However, cotton air filters cannot be used at different environments. These cannot be used at dusty deserts and even snowy countries. This is why, paper and foam are better preferred by most motorists.

Atmospheric air consists of a large quantity of dirt and dust. Uncleaned air will cause faster wear of and damage to the engine parts, so air is filtered before entering inside the cylinder bore.

Purpose of air cleaner

• It cleans the intake air.

• It reduces the noise of the intake air.

• It acts as a flame arrester during engine backfire.

Function

The atmospheric air enters the air cleaner through the air entrance and passes through the paper element. The filtered clean air goes to the intake manifold entrance.

The primary function of an air filter is to deliver both high airflow and superior dirt protection therefore air filters should provide minimum restriction allowing high airflow into an engine. In the vast majority of cases increased airflow will increase engine performance measured by kilowatts and throttle response (torque).

Types of air filter

• Wet-type

• Dry-type

COST ESTIMATION

Plant Capacity 1600 Nos/Day

Land & Building (3000 sq.mt.) Rs. 4.88 Cr

Plant & Machinery Rs. 2.35 Cr

Working Capital for 2 Months Rs. 3.99 Cr

Total Capital Investment Rs. 11.58 Cr

Rate of Return 26%

Break Even Point 58%

INTRODUCTION

PURPOSE OF AIR CLEANER

FUNCTION

TYPES OF AIR FILTER

WET TYPE AIR CLEANER

IT HAS THE FOLLOWING CHARACTERISTICS

DRY TYPE AIR CLEANER

IT HAS THE FOLLOWING CHARACTERISTICS

THE FOLLOWING ARE THE ADVANTAGES OF THE DRY AIR CLEANER:

ITS MAIN DISADVANTAGES ARE:

TYPES OF FILTER ELEMENTS

A. FOAM:

B. COTTON:

C. STAINLESS STEEL:

SPECIFICATION OF AIR FILTER

HEAVY DUTY AIR FILTER

TRUCK AIR FILTER

JCB ENGINE AIR FILTER

SIGNIFICANCE OF AIR FILTER

EXPECTATIONS FROM A GOOD AIR FILTER:

USES AND APPLICATION OF AIR FILTER

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS OF AIR FILTER CARTIRIDGE

PROCEDURAL STEPS FOR MANUFACTURING OF FILTERS ELEMENT

NORMALLY TAKEN RECOVERS TO THE FOLLOWING STEPS:-

MAIN STEPS ARE GIVEN BELOW:

PLEATING

TESTING OF AIR FILTER

MARKET POSITION

MARKET SIZE

INVESTMENTS

GOVERNMENT ROLE

FURTHER PATH

CHINA, INDIA, INDONESIA AMONG FASTEST GROWING NATIONAL MARKETS

U.S. HEAVY DUTY ROAD FILTRATION AFTERMARKET REVENUE, BY

PRODUCT 2014-2024 (US$ MILLION)

PLANT LAYOUT

MANUFACTURERS/SUPPLIERS OF AIR FILTER

SUPPLIERS OF RAW MATERIAL

SUPPLIERS OF CR SHEET

SUPPLIERS OF SS SHEET

SUPPLIERS OF FILTER PAPER

SUPPLIERS OF SEALANT ADHESIVE

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF FILTER ELEMENT MAKING PLANT

SUPPLIERS OF PUNCHING PRESS

SUPPLIERS OF POWER PRESS

SUPPLIERS OF SHEARING MACHINE

SUPPLIERS OF ROLLING MACHINE

SUPPLIERS OF BENDING MACHINE

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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