Detailed Project Report on aloevera cultivation & processing (cultivation and machinery of processing unit, gel extraction unit packing unit)

ALOEVERA CULTIVATION & PROCESSING (CULTIVATION AND MACHINERY OF PROCESSING UNIT, GEL EXTRACTION UNIT PACKING UNIT)
 [CODE NO.3706]  


Name of the plant

Scientific name          :    Aloe barbadensis Mill.

Local name

English                  :     Aloe barbadosaloe, Curacao aloe, Jaffarabad aloe and Indian Aloe

Hindi                    :     Kunvar pathu and Gheekanvar

Sanskrit                 :    Ghrit Kumari

Kannada                  :     Lolesara

Tamil:     Thazhai

 
Aloe leaves are used for medicinal and cosmetic uses.

In India, it is grown commercially for its high demand in cosmetic industries as well as in Indian System of Medicines. The succulent leaves are economic part of this plant. The characteristic bitter aloe juice from leaves is laxatic, stomachic, aphrodisiac, cathartic, emmenagogic, astringent, antidotal, anthelmintic and hepatic stimulant. The gel produced from mature leaves is used in cosmetic industry for preparation of shampoo, face creams and moisturising agents. Aloe gel is also given in fever, enlargement of liver, spleen and other glands, skin diseases, gonorrhoea, constipation, menstrual suppressions, piles, jaundice, rheumatic diseases, and for the treatment of burns and bruises.


COST ESTIMATION


Land & Building (50 Acres)      Rs. 9.43 Cr         
Plant & Machinery                      Rs. 2.55 Cr     
Working Capital for 2 Months     Rs. 80 Lacs
Total Capital Investment              Rs. 13.15 Cr
Rate of Return            43%                   
Break Even Point             40%            
        
        


INTRODUCTION    
ALOE VERA LEAF GEL    
TEST SYSTEMS AND CLINICAL TRIALS 1    
BURNS AND INCISIONS    
IRRITATING COMPOUNDS PRODUCING GOEDEMA    
ADJUVANT ARTHRITIS    
TREATMENT OF INFLAMMATION    
WOUND HEALING    
BURN HEALING    
FROSTBITE    
BRADYKININ    
STEROIDS AND PROSTAGLANDINS    
INTERACTION WITH MACROMOLECULES: THE IMMUNE SYSTEM    
EFFECTS ON GASTROINTESTINAL FUNCTION AND ULCERS    
ANTI-DIABETIC ACTIVITY    
MICROBIOLOGICAL EFFECTS    
A SELECTION OF MICROORGANISMS INHIBITED BY ALOE GEL PREPARATIONS    
VARIOUS ACTIVITIES    
RADIATION EFFECTS ON SKIN    
CHOLESTEROL LEVELS    
HORMONE LEVELS    
PSORIASIS    
DELETERIOUS EFFECTS    
ALOE GEL CONSTITUENTS    
EXUDATE COMPOUNDS    
GEL COMPOUNDS    
POLYSACCHARIDES FROM ALOE LEAF GEL    
ALEOVERA CULTIVATION AND MARKETING IN INDIA    
RED ALOEVERA    
PLANT GUIDE FOR RED ALOEVERA    
VARIETIES AND CULTIVATION OF ALOEVERA    
VARIETIES    
SOIL AND CLIMATE    
SEED AND SOWING    
PLANTING SEASON    
PLANTING    
IRRIGATION    
MANURING    
PLANT PROTECTION    
HARVEST    
YIELD    
MARKET SURVEY    
GLOBALLY, ALOES HAVE BEEN USED FOR A LONG TIME FOR    
TABLE: USE OF ALOE PRODUCTS PER INDICATION    
FOOD SUPPLEMENTS    
DEMAND FOR ALOES IS GROWING    
SALES OF ALOES BENEFIT FROM CHANGING PERCEPTION OF HEALTH    
EXPECTED SUPPLY INCREASES OF ALOE VERA    
GLOBAL ALOEVERA MARKET POSITION    
GLOBAL ALOEVERA FOOD MARKET SEGMENTATION    
ALOE VERA GEL    
EXPORT DATA OF JUICES ALOEVERA    
EXPORT DATA OF ALOEVERA GEL    
IMPORT DATA OF ALOE VERA POWDER    
SAMPLE REPORT OF INDIAN IMPORT DATA OF ALOEVERA GEL    
ALOEVERA POWDER EXPORTERS & EXPORT DATA, ALOEVERA POWDER
MPORTERS & IMPORT DATA    
MANUFACTURERS/SUPPLIERS/EXPORTERS OF ALOEVERA PRODUCTS    
CULTIVATION AND POST HARVEST MANAGEMENT OF ALOEVERA    
SOWING    
NUTRIENT MANAGEMENT    
IRRIGATION    
WEED CONTROL    
INSECTS AND PESTS    
HARVESTING    
YIELD    
STORAGE    
DRYING OF LEAVES    
PROCESSING AND PRODUCT DEVELOPMENT    
METHOD OF ALOEVERA CULTIVATION (GREEN)    
CLIMATE    
SOIL    
POPULAR VARIETIES WITH THEIR YIELD    
LAND PREPARATION    
SOWING    
TIME OF SOWING    
SPACING    
SOWING DEPTH    
METHOD OF SOWING    
SEED    
SEED RATE    
SEED TREATMENT    
FERTILIZER    
WEED CONTROL    
IRRIGATION    
PLANT PROTECTION    
PEST AND THEIR CONTROL:    
DISEASE AND THEIR CONTROL:    
HARVESTING    
POST-HARVEST    
CULTIVATION DETAILS OF ALOEVERA    
SOIL    
LAND PREPARATION    
PLANTING TIME    
METHOD OF PLANTING    
PROPAGATION MATERIAL    
RECOMMENDED VARIETIES    
SEED RATE    
CROP NUTRITION    
IRRIGATION    
INTERCULTURAL OPERATIONS AND WEEDING    
INTERCROPPING    
INSECT PESTS AND DISEASES MANAGEMENT    
POST-HARVEST PROCESSING    
YIELD AND ECONOMICS    
MARKETING    
MARKET DEMAND    
GUIDE FOR ALOEVERA FARMING    
SOIL AND CLIMATE    
APPLICATION OF PLANT NUTRIENTS    
IRRIGATION AND INTERCULTURE    
PLANT PROTECTION    
YIELD    
MEDICINAL QUALITY    
PROCESSING DETAILS OF ALOEVERA    
SELECTION OF LEAVES    
CLEANING    
PROCESSING    
FILTRATION    
STABILIZATION    
PROCESSING METHODS FOR ALOEVERA LEAF    
LEAF JUICE PURIFICATION    
ALOE VERA LEAF PROCESSING    
MANUFACTURING PROCESS OF ALOEVERA PRODUCTS    
THE KINDS OF ALOE VERA POWDERS PRODUCED ARE:    
BASICALLY THERE ARE TWO TYPES OF EQUIPMENT USED TO MAKE POWDERS    
PROCESSING OF ALOEVERA    
RECEPTION OF RAW MATERIAL    
FILLETING    
HOMOGENIZATION AND ENZYMATIC TREATMENT    
FILTRATION AND DEAREATION    
HOT PROCESSING AND FLASH COOLING    
COLD PROCESSING    
ADDITION OF PRESERVATIVES AND STABILIZERS    
STORAGE    
ALOE JUICE AND ITS FOOD APPLICATIONS    
TRADITIONAL METHOD OF ALOE JUICE PROCESSING    
WHOLE LEAF PROCESSING METHOD    
DESCRIPTION OF EQUIPMENTS USED    
SOAK TANK    
CONVEYOR    
BRUSH WASHER    
RINSE TANK    
INSPECTION TABLE    
FILET MACHINE    
WASTE    
GRINDER    
HEAT EXCHANGER    
ENZYMES    
AGITATED JACKETED TANKS    
PULPER / FINISHER    
CHARCOAL AND DE    
FILTER    
PASTEURIZATION    
LOW TEMPERATURE LONG TIME (LTLT)    
HIGH TEMPERATURE SHORT TIME (HTST)    
ULTRA HIGH TEMPERATURE (UHT)    
EVAPORATOR    
SPRAY DRYER    
BOILER    
POSITIVE PUMP    
DIAPHRAGM PUMP    
PRODUCT    
SOAP MAKING PROCESS    
PROCESSING DETAILS OF ALOEVERA PRODUCTS    
FOOD APPLICATIONS OF ALOE VERA PRODUCTS    
ALOE CONCENTRATE AND ITS FOOD APPLICATIONS    
ALOE POWDER AND ITS FOOD APPLICATIONS    
PROCESS FOR PREPARING EXTRACTS OF ALOE VERA    
PROCESS FLOW DIAGRAM OF ALOEVERA PROCESSING    
PROCESS FLOW DIAGRAM OF ALOEVERA GEL BY CENTRIFUGATION PROCESS    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY    
JACKETED TANK    
FILTER PRESS    
HOMOGENIZER    
ROTARY VACUUM DRYERS    
ROTARY EVAPORATOR    
HEAT EXCHANGER    
ROOM DEHUMIDIFIER    
BLENDER    
AUTOMATIC TUBE FILLING MACHINE    
BOTTLE FILLING MACHINES    
COOLING TOWER    
PULVERIZER    
BOILERS    
GENERATOR SET    
SUPPLIERS OF RAW MATERIALS    
ALOE VERA LEAF    


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)