Detailed Project Report on aluminium composite panel
Detailed Project Report on aluminium composite panel
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ALUMINIUM COMPOSITE PANEL
[CODE NO.4072]
Aluminium Composite Panels (ACP) are mainly light-weight composite material consisting of two pre-finished aluminium cover sheets heat-bonded (laminated) to a core made of polyethylene plastic material, available in 3mm, 4mm, and 6mm thicknesses after finishing and can be curved and bent to form corners. These panels are used widely as exterior covering of commercial buildings and corporate houses. While adding to aesthetic beauty of the structure, they are also resistant to acid, alkali salt spray, pollution and provide good thermal as well as sound insulation. These Panels are widely used due easy maintenance in almost any kind of climate through normal wash with water and mild detergent that ensures long lasting performance.
Aluminium Composite Panels consist of two thin sheets of aluminium continuously bonded to a polyethylene core. This polyethylene core of the aluminium composite panel is faced with two thin sheets of aluminium. The aluminium is bonded onto the core during the manufacturing process and it is virtually impossible to separate the layers of material once they have been bonded
Features
Super smoothness, density, glossiness coating layer.
Rigid, good anti-scratching surface.
Excellent self-cleaning character.
The dust in air cannot stick on this panel face strongly. Even dust encloses cladding face, cleaning job is very easy, operator can use nature water to wash the panel face, dust will disappear, no scratching marks, a new bright cladding face will appear again.
PE Aluminium Composite Panel:
The panel consists of two sheets of corrosion resistant aluminum permanently bonded to polyethylene core material. The front and rear side aluminum coats PE (Polyester) paint. Our PE Aluminium Composite Panel is widely used because of its modern design and other advanced features.
Excellent printable paint face, fit various designs
Lightweight, high strength, extreme rigidity and flatness
Acid-resistance, alkali-resistance
Outstanding color and gloss retention in a virtually limitless range of hues
Easily maintenance, simply cleaning
Mirror Finish Aluminium Composite Panel:
We supply mirror finish aluminium composite panel in order to interior decoration material demand in the market. Due to modem style and other advanced features, the mirror finish aluminium composite panel is widely used as an interior decoration material, especially for ceiling, kitchen, electrical appliances, and furniture and so on. We supply all kinds of aluminium composite panels as per the customer’s requirements with quick delivery. We have been supplying the complete range of Aluminum Composite Panel (including Elevation Work) based on the turn-key basis i.e. from design, fabrication to installing.
PROPERTIES
Physical Properties
Item Unit Thickness Standard
3 mm 4 mm 6 mm
Density g/cm3 1.52 1.37 1.22
Weight kg/m2 4.55 5.48 7.34
Thermal Expansion (-20--600) 10-6/0C 22 24 25 ASTM D696
Thermal Conductivity (appearance) w/m.k 0.15-0.1 9 ASTM C518
Temperature for thermal Deformation oC 113 ASTM D648
Acoustic Insulation (100-3200HZ) dB 24 26 27 ASTM E413
Mechanical Properties
Item Unit Thickness Standard
3 mm 4 mm 6 mm
Tensile Strength Mpa 45.8 48.0 38.2 ASTM D638
Yield Strength Mpa 43.4 44.2 30.4 ASTM D638
Extension Rate % 12 14 17 ASTM D638
Transverse Modules X104Mpa 3.2 4.2 2.8 ASTM D638
Impact Resistant (Maximum Loading) kg 1320 1670 2120 ASTM D732
Indobond Panel Dimension
Standard Width 1220 mm
Available Width 1220, 1500, 1550 mm
Standard Length 2440, 3100, 3660 mm
Available Length Any Length up to 4800 mm
Available Thickness 1 mm, 2 mm, 3 mm, 4 mm, 5 mm, 6 mm
Advantages of Aluminum Composite Panels
• Anti-Fungal protection
• Lightweight, reducing frame loading and installation costs
• Capable of being shaped and formed without loss of surface integrity
• High strength and rigidity - outstanding deflection and bending strength
• Short time for Mounting: as result cuts down construction time
• Good Sound insulation - reduces unwanted vibrational noise
• Ease of installation - can be bent, cut, drilled, punched & stamped
• Resistant to extremes of weather exposure and temperature
• Excellent UV characteristics retaining colour after long exposure
• Smooth paint finish and locquering - 3 layer PVdF 70% Kynar - 500
• Superior flatness - ideal of creating smooth, monolithic surfaces
• High impact resistance
• Pollution, acid, alkali, and self-spray resistant finish
• Very low coefficient of expansion
• Minimal maintenance
• Wide range of choice available
PANEL DIMENSIONS Standard sizes - 1220mm x 3660mm 1220mm x 3050mm 1220mm x 2440mm
PANEL OPTIONS LENGTH upon request
WIDTH up to1550m (on order)
PANEL 1mm to 4mm THICKNESS
COST ESTIMATION
Plant Capacity 2000 sq.mt./Day
Land & Building (6000 sq.mt.) Rs. 5.20 Cr
Plant & Machinery Rs. 2.02 Cr
Working Capital for 2 Months Rs. 4.42 Cr
Total Capital Investment Rs. 12.21 Cr
Rate of Return 55%
Break Even Point 41%
INTRODUCTION
FEATURES
PE ALUMINIUM COMPOSITE PANEL:
MIRROR FINISH ALUMINIUM COMPOSITE PANEL:
PROPERTIES
PHYSICAL PROPERTIES
MECHANICAL PROPERTIES
INDOBOND PANEL DIMENSION
ADVANTAGES OF ALUMINUM COMPOSITE PANELS
USES & APPLICATION
WIDE APPLICATION
THE IMPLEMENTATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
COIL COATING LINES
(1) UNCOILING AND STRIP JOINING
(2) TENSION LEVELLING
(3) ENTRY ACCUMULATOR
(4) PRETREATMENT
(5) COATING
(6) DRYING AND STOVING OVENS
THE MAIN FEATURES OF OVEN ARE:
(7) EXIT SECTION AND RE-COILING
QUALITY CONTROL
QUALITY
A. PRE-PRODUCTION INSPECTION
ALUMINIUM
PLASTIC GRANULES
ADHESIVE FILM
PROTECTIVE FILM
FOLLOWING TEST ARE CONDUCTED ON THE FINISHED
ALUMINIUM COMPOSITE PANELS
MARKET POSITION
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ALUMINIUM COMPOSITE PANELS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ALUMINIUM COIL
SUPPLIERS OF PE GRANNULES
SUPPLIERS OF ADHESSIVE FILM
SUPPLIERS OF PVDF
SUPPLIERS OF PRIMER
SUPPLIERS OF CHROMATE CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ACP PRODUCTION LINE
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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