Detailed Project Report on aluminium composite panels (ACP)

ALUMINIUM COMPOSITE PANELS (ACP)
[CODE NO.3187]  


Aluminium Composite Panels (ACP) are mainly light-weight composite material consisting of two pre-finished aluminium cover sheets heat-bonded (laminated) to a core made of polyethylene plastic material, available in 3mm, 4mm, and 6mm thicknesses after finishing and can be curved and bent to form corners. These panels are used widely as exterior covering of commercial buildings and corporate houses. While adding to aesthetic beauty of the structure, they are also resistant to acid, alkali salt spray, pollution and provide good thermal as well as sound insulation. These Panels are widely used due easy maintenance in almost any kind of climate through normal wash with water and mild detergent that ensures long lasting performance.

Aluminium Composite Panels consist of two thin sheets of aluminium continuously bonded to a polyethylene core. This polyethylene core of the aluminium composite panel is faced with two thin sheets of aluminium. The aluminium is bonded onto the core during the manufacturing process and it is virtually impossible to separate the layers of material once they have been bonded Features

    Super smoothness, density, glossiness coating layer.

    Rigid, good anti-scratching surface.

    Excellent self-cleaning character.

    The dust in air can not stick on this panel face strongly. Even dust    encloses cladding face,cleaning job is very easy, operator can use nature     water to wash the panel face, dust will disappear, no scratching marks, a     new bright cladding face will appear again.

COST ESTIMATION

Plant  Capacity                               :    2000.00 Sq.Mt./day
land & Building (6000 Sq.Mtr)    :    Rs. 5.20 Cr
Plant & Machinery                          :    Rs. 2.2  Cr
Working Capital for 2 Months      :    Rs. 4.36 Cr
Total Capital Investment                :    Rs. 12.14 Cr
Rate of Return                                 :    60%
Break Even Point                             :    38%

INTRODUCTION    
FEATURES    
PROPERTIES    
PHYSICAL PROPERTIES    
MECHANICAL PROPERTIES    
PANEL DIMENSION    
ADVANTAGES OF ALUMINUM COMPOSITE PANELS    
USES & APPLICATION    
WIDE APPLICATION    
THE IMPLEMENTATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
ACP INDUSTRY SCENARIO AND SCOPE FOR NEW UNITS    
INDUSTRY INSIGHTS    
U.S. ALUMINUM COMPOSITE PANELS MARKET, BY PRODUCT,
    2014 - 2025 (USD MILLION)    
PRODUCT INSIGHTS    
APPLICATION INSIGHTS    
REGIONAL INSIGHTS    
COMPETITIVE INSIGHTS    
REPORT SCOPE    
APPLICATION OUTLOOK    
EXPORT DATA OF ALUMINIUM COMPOSITE PANEL    
IMPORT DATA OF ALUMINIUM COMPOSITE PANEL    
DETAILED IMPORT DATA OF ALUMINIUM COMPOSITE PANEL    
MANUFACTURERS/SUPPLIERS OF ALUMINIUM COMPOSITE PANNELS    
PROCESS FLOW CHART    
MANUFACTURING PROCESS    
COIL COATING LINES    
THE MAIN FEATURES OF OVEN ARE:    
QUALITY CONTROL    
ALUMINIUM    
PLASTIC GRANULES    
ADHESIVE FILM    
PROTECTIVE FILM    
FOLLOWING TEST ARE CONDUCTED ON THE FINISHED    
ALUMINIUM COMPOSITE PANELS    
SUPPLIERS OF PLANT AND MACHINERIES    
SUPPLIERS OF ACP PRODUCTION LINE    
SUPPLIERS OF EOT CRANES    
SUPPLIERS OF DG SETS    
SUPPLIERS OF POWER TRANSFORMERS    
SUPPLIERS OF COOLING TOWER    
SUPPLIERS OF ETP PLANTS    
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
WEIGHING MACHINE (PLATFORM TYPE)    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF RAW MATERIALS    
ALUMINIUM COIL    
SUPPLIERS OF PE GRANNULES    
SUPPLIERS OF ADHESSIVE FILM    
SUPPLIERS OF PVDF    
SUPPLIERS OF PRIMER    
SUPPLIERS OF CHROMATE CHEMICALS    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET