Detailed Project Report on Aluminium Conductors Manufacturing Factory

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ALUMINIUM CONDUCTORS MANUFACTURING FACTORY

[EIRI/EDPR/3556] J.C.: 1643

INTRODUCTION

Aluminium Conductors (i) All Aluminium Conducts (AAC) (ii) All Alloy Aluminium Conductors (AAAC), and (iii) Aluminium Conductors Steel Reinforced (ACSR) are used in Transmission and Distribution system to carry the generated electrical energy from generating station to end user.

The Electrical energy is normally generated at the power stations far away from the urban areas where the consumers are located. There is a large network of conductors between the generating stations and the consumer

The network is called the Transmission and Distribution system. The Transmission system is to deliver bulk power from power stations to the load centers and large industrial consumers beyond the economical service range of the regular primary distribution lines where as distribution system is to deliver power from power sector or substations to the various consumers. This transmission and distribution system can employ either overhead system or underground system. Transmission of power, overhead system mainly due to low cost and some other advantages ACSR generally used or transmission line and AAC and AAAC conductors for distribution of power carry out mostly the high voltage transmission.

COST ESTIMATION

Plant Capacity 67 MT/Day

Land & Building (12,000 sq.mt.) Rs. 13.84 Cr

Plant & Machinery Rs. 4.65 Cr

Working Capital for 2 Months Rs. 61.61 Cr

Total Capital Investment Rs. 80.79 Cr

Rate of Return 37%

Break Even Point 39%

CONTENTS

INTRODUCTION

TYPES OF ALUMINIUM CONDUCTOR

(1) AAC–ALL ALUMINIUM CONDUCTOR

CHARACTERSTICS

(2) ALL ALUMINIUM ALLOY CONDUCTORS (AAAC):

AAAC (ALL ALUMINIUM ALLOY CONDUCTOR)

(3) ACSR CONDUCTOR:

ACSR (ALUMINIUM CONDUCTOR STEEL REINFORCED)

ADVANTAGES OF AAAC OVER ALUMINIUM CONDUCTOR STEEL REINFORCED (ACSR) CONDUCTOR ARE AS FOLLOWS:

USES AND APPLICATION

(1) FOR AAAC CONDUCTOR

(2) FOR ASCR CONDUCTOR

B.I.S. SPECIFICATION

PROCESS FLOW CHART FOR AAAC

PROCESS FLOW CHART FOR ACSR

MANUFACTURING PROCESS

(A) PROCESS OF AAAC

SOLUTION TREATMENT

DRAWING

AGING TREATMENT

STRANDING

TESTING

TYPE TESTS:

ACCEPTANCE TESTS:

ROUTINE TESTS:

QUALITY ASSURANCE PLAN

(B) PROCESS OF ACSR

MATERIAL:

WIRE DRAWING OPERATION:

SPOOLING OPERATION:

STRANDING OPERATION:

QUALITY CONTROL

MATERIAL:

TOLERANCES:

JOINTS IN WIRES:

STRANDING:

INSPECTION:

TEST REPORTS:

TYPE TEST:

PACKING & MARKING

TOLERANCE IN QUANTITY:

MARKING:

MARKET POSITION

TRENDS & GROWTH DRIVERS IN THE CABLES & CONDUCTORS INDUSTRY

MARKET SIZE AND GROWTH

TECHNOLOGY TRENDS

DEMAND DRIVERS

ISSUES AND CHALLENGES

TRANSMISSION SECTOR WILL RECEIVE AN INVESTMENT OF RS.1.20 LAKH CRORE

INDIA: STRONG ALUMINIUM CONDUCTOR DEMAND DESPITE HURDLES

SIGNIFICANT INVESTMENT IN THE TRANSMISSION SECTOR

RURAL ELECTRIFICATION

CHALLENGES FACING THE MARKET

LOWER SOLAR TARIFFS PLACE PRESSURE ALONG THE CHAIN

GROWTH OPPORTUNITIES FOR ALUMINUM RODS AND CONDUCTOR COMPANIES SET TO BOOM AS ELECTRICITY GRID QUADRUPLES BY 2040

ABOUT FROST & SULLIVAN

CABLES & CONDUCTORS – MARKET OVERVIEW & OUTLOOK

MARKET OVERVIEW:

TRENDS: MARKET & TECHNOLOGY

OPPORTUNITIES AHEAD:

ISSUES & CHALLENGES

WAY FORWARD

THE MAJOR MANUFACTURERS

DEMAND IN FUTURE

EXPORT DATA OF ALUMINIUM CONDUCTORS

PLANT LAYOUT

MANUFACTURERS/SUPPLIERS

OF ALUMINIUM CONDUCTOR

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF ALUMINUM WIRE RODS

SUPPLIERS OF ALUMINIUM ALLOY ROD

SUPPLIERS OF GALVANIZED STEEL WIRE

SUPPLIERS OF LUBRICATING OIL

SUPPLIERS OF WOODEN CABLE DRUMS

SUPPLIERS OF PLANT AND MACHINERIES

WIRE DRAWING MACHINES

SUPPLIERS OF TUBULAR STRANDING MACHINE

SUPPLIERS OF POINTING MACHINE

SUPPLIERS OF BUFFING MACHINE

ANNEALING FURNACE

WIRE STRATNING MACHINE

SUPPLIERS OF WRAPPING, BANDING & BUNDLING MACHINES AND EQUIPMENT

EOT CRANE

POWER TRANSFORMER

ELECTRICAL PANEL

ELECTRIC MOTOR

COOLING TOWER

EFFLUENT TREATMENT PLANT (ETP PLANT)

AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSORS

PLATFORM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

FIRE FIGHTING EQUIPMENTS

SHOT BLASTING MACHINE

JIGS AND FIXTURE

SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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