Detailed Project Report on Aluminium Door & Window with Powder Coating and Anodizing Plant

ALUMINIUM DOOR & WINDOW WITH POWDER COATING AND ANODIZING PLANT

[EIRI/EDPR/1106] J.C. 9751

INTRODUCTION

Doors, windows railings and ventilators and fittings etc. are essential components of all types of buildings - residential, commercial and industrial.

House building has been a need and beautifying the buildings has been a love for mankind since time immemorial. Doors are used for providing entrances from outside into the building and for inter room connections for easy approach.  Ventilators are provided for sun rays and light, into the dwelling houses, in sufficient quantity. Windows play larger roles in the entire building construction for enhancing the utility of the house. Windows are provided in building walls in as many number as possible. This is so because windows serve in a lot many ways. Most of the air passage takes place through these windows. Similarly, light and sun rays get entry through windows quite freely. Windows provide cross ventilation in many cases. All these conditions are essential for human comforts.  Outsiders enter into the house through the doors but the doors are opened after   looking at the entrance through windows and after ascertaining that the outsider could be allowed to enter.

Windows are kept closed or open or curtained according to the need depending on weather conditions and other factors.

Windows have kept on occupying an important place in every type of building. These are manufactured out of different materials in different designs and sizes. Earlier  windows  were made  of  wood,  then  shifted to iron  and  steel  and  then to aluminium and brass etc. Modern windows are made of wood, metals and plastics. With the shortage of wood, the metallic windows complete with supporting frames have become very much popular. They are cheaper than wooden window frames, available in ready made condition and are more attractive and highly durable. Plastics, on the other hand, are attractive and cheap but not as durable as metallic window frames.

COST ESTIMATION

Plant Capacity            3.83 MT/Day  

Land & Building (4000 sq.mt.)    Rs. 2.53 Cr    

Plant & Machinery                    Rs. 42.84 Lac 

Working Capital for 3 Months    Rs. 4.45 Cr 

Total Capital Investment          Rs. 7.55 Cr 

Rate of Return                          53%

Break Even Point                      36%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

B.I.S. SPECIFICATIONS

MARKET POSITION

RESIDENTIAL MARKET

WINDOW AND DOOR SHIPMENTS

NONRESIDENTIAL MARKETS

WORLD WINDOWS & DOORS

GLOBAL DEMAND TO GROW 4.3% YEARLY THROUGH 2013

CHINA TO OUTPACE ALL OTHER MAJOR NATIONAL MARKETS

PLASTIC FENESTRATION TO BE FASTEST GROWING PRODUCTS

MARKET FORECAST- METAL WINDOW AND DOOR MANUFACTURING [PREMIUM]

DEMAND FOR WINDOWS FORECAST TO RISE 10.5% THIS YEAR, ENDING FOUR-YEAR DROP

MANUFACTURING PROCESS

CODES AND STANDARDS

MATERIALS

FABRICATION

FRAMES

SHUTTERS

FITTINGS

FINISH

RECEIVING AND STACKING

GLAZING

WEATHER PROOFING

FINAL CLEARING

ADVANTAGES

DISADVANTAGES

ANODIZING PROCESS

EQUATIONS OF THE ANODE REACTIONS

FOR WHICH THE OVERALL PROCESS IS:

THE DEVELOPMENT OF THE ALUMINIUM OXIDE LAYER

TABLE APPLICATIONS OF ANODIZED ARTICLES & CONDITIONS REQUIRED

PRE-TREATMENT

STEP 1 – CLEANING

STEP 2 – ETCHING

THE ETCHING SOLUTION CYCLE

POST TREATMENT

SEALING

COLOURING

TYPICAL CONDITIONS FOR COLOURING ANODIZED ALUMINIUM (ALL AT ROOM TEMPERATURE)

POWDER COATING PROCESS

IN SHORT, THE POWDER COATING PROCESS INVOLVES THE

FOLLOWING STAGES:

PROCESS FLOW CHART OF FABRICATION

PROCESS FLOW CHART OF ANODISING

PROCESS FLOW CHART OF POWDER COATING

MANUFACTURERS/EXPORTERS OF ALUMINIUM DOORS AND WINDOWS

SUPPLIERS OF RAW MATERIALS

ALUMINIUM STRIPS

ALUMINIUM FLATS

SHEET GLASS

GAS WELDING RODS

POWDER COATING RESINS

SULPHURIC ACID

SUPPLIERS OF PLANT AND EQUIPMENTS

SHEARING MACHINE

DRILLING MACHINE

PORTABLE ELECTRIC DRILL MACHINE

HYDRAULIC BENDING MACHINE

HYDRAULIC PRESS

METAL ROLLING MACHINE

BENCH GRINDER

BUFFING MACHINE

COMPLETE ANODIZING PLANL WITH RECTIFIER

GAS WELDING MACHINE

DIGITAL WEIGHING MACHINE

DIESEL GENERATOR

POWDER COATING PLANTS

POWDER COATING GUNS

GAS WELDING EQUIPMENTS

BUFFING MACHINE

POWER PRESS

SHEARING MACHINE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)