Detailed Project Report on aluminium extrusion plant
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ALUMINIUM EXTRUSION PLANT
[CODE NO.1921]
Aluminum extrusion is a technique used to transform aluminum alloy into objects with a definitive cross-sectional profile for a wide range of uses. The extrusion process makes the most of aluminum’s unique combination of physical characteristics. Its malleability allows it to be easily machined and cast, and yet aluminum is one third the density and stiffness of steel so the resulting products offer strength and stability, particularly when alloyed with other metals.
Aluminium is lighter as well as less corrosive, hence aluminium extruded products are widely used in decorative building hardware, tower bolts, handles and beads for windows. Extruded Al Hardware products are less corrosive & more decorative. Hence the use of Aluminium products is increasing day by day.
Aluminum extrusions are used for a wide variety of structures such as windows, doors, water tanks, for show cases, handrails, curtain walls etc. These products are popular because they are strong, durable, flexible, lightweight, corrosion-resistant and completely recyclable. Construction and transportation industries cover the largest end markets of aluminum
COST ESTIMATION
Plant Capacity 50.00 MT/day
Land & Building (15000 Sq.Mtr) Rs. 15.58 Cr
Plant & Machinery Rs. 11.29 Cr
W.C. for 2 Months Rs. 41.04 Cr
Total Capital Investment Rs. 69.54 Cr
Rate of Return 29%
Break Even Point 51%
INTRODUCTION
PROPERTIES
USES AND APPLICATION
B I S SPECIFICATION
MARKET SURVEY
MARKET SIZE AND INDUSTRY OUTLOOK
DETAILED IMPORT DATA OF ALUMINIUM EXTRUSION PROFILE
ANALYSIS OF IMPORTS OF ALUMINIUM EXTRUSION PROFILE
ANALYSIS OF EXPORTS OF ALUMINIUM EXTRUSION PROFILE
MANUFACTURERS/SUPPLIERS OF ALUMINIUM EXTRUDED PRODUCTS
MANUFACTURING PROCESS
PROCESS FLOW CHART
INSPECTION AND TESTING
DESCRIPTION OF EXTRUSION PRESS
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
COMPLETE PLANT AND MACHINERY FOR ALUMINIUM EXTRUSION
SUPPLIERS OF RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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