Detailed Project Report on aluminium foil

ALUMINIUM FOIL
FOR THE BELOW INDUSTRIES USED FOR PACKAGING OF BLISTER FOIL IN PHARMACEUTICAL, PHARMACEUTICAL COLD FORM FOIL, CHEESE WRAP FOIL, LIDDING FOIL, CHEWING GUM FOIL, FLEXIBLE LAMINATES, CONFECTIONERY WRAPPERS, HOUSE HOLD FOIL
[CODE NO. 3211]


Aluminium foil is a thin sheet of metal. As such it can be an absolute barrier to moisture, gases, odors, bacteria and moulds. The high reflectivity of aluminium ensures good protection against radiant heat, whilst its opacity is important in preventing deterioration of a very large range of foods and drinks which are affected by light. It is used for packaging and non packaging uses. The growth of this industry has been in the recent past, owing to the growing application of foil in a variety of products. India is one of the key producers of aluminium foil in the region. Over 70% of aluminium foil used in India is for packaging applications.

The Foil is a continuous web of aluminium metal rolled to thickness ranging from 0.005 mm to a maximum of 0.15 mm. Foil is available in many forms, Le., hard, soft (annealed), lubricated, non-lubricated plain, coated, coloured, printed, embossed and laminated to a variety of paper and synthetic films.

COST ESTIMATION

Plant  Capacity                                                    :    8.00 MT./day        
land & Building (7000 sq.mtrs)                        :    Rs. 5.89 Cr
Plant & Machinery                                               :    Rs. 2.38 Cr
Working Capital for 2 Months                           :    Rs. 8.25 Cr
Total Capital Investment                                    :    Rs. 16.87 Cr
Rate of Return                                                      :   29%
Break Even Point                                                 :    50%


INTRODUCTION    
TYPES OF ALUMINIUM FOIL
ALUMINUM BARE COIL FOR FOOD PACKAGING    
HOUSE HOLD FOIL    
APPLICATIONS    
COLD FORMING FOILS    
PROPERTIES OF ALUMINIUM FOIL    
RESEARCH & DEVELOPMENT (R&D)    
I) IFL    
II) INDAL    
USES AND APPLICATIONS    
B.I.S. SPECIFICATION    
MARKET POSITION
INDUSTRY STRUCTURE AND DEVELOPMENT:    
OPPORTUNITIES & THREATS, RISKS & CONCERNS    
DOMESTIC BUSINESS REVIEW    
EXPORTS:    
OUTLOOK:    
WORLD ALUMINIUM FOIL MARKET TO GROW 8.7% ANNUALLY
FROM 2014 TO 2018    
ALUMINIUM FOIL MARKET SIZE COMPARED TO MARKET GROWTH
IN DIFFERENT COUNTRIES    
EXPORT DATA OF ALUMINIUM BLISTER FOIL    
IMPORT DATA OF ALUMINIUM FOIL GRADE    
MANUFACTURERS/SUPPLIERS OF ALUMINIUM FOIL    
PROCESS FLOW CHART    
MANUFACTURING PROCESS OF ALUMINIUM FOIL    
RAW MATERIAL    
ROLLING PROCESS    
FOILI FINISHES, COATING AND LACQUERS    
PRINTING AND EMBOSSING    52
QUALITY CONTROL    
(A) MATERIAL    
(B) SURFACE CONDITION    
(C) COATING/LAMI
(E) DIMENSIONS AND TOLERANCES    
MARKING    
TECHNOLOGY STATUS OF INDIAN INDUSTRY    
EQUIPMENT    
COLLABORATION    
TECHNOLOGICAL GAPS    
TECHNOLOGY UPGRADATION EFFORTS    
PLANT AND MACHINERY    
(A) ROLLING MACHINE    
(B) DUBLER    
(C) SEPARATOR    
(D) ROLL GRINDING MACHINE    
(E) ANNEALING FURNACE    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERIES    
EUROPEIAN SUPPLIERS OF ALUMINIUM FOIL MILL    
INDIAN SUPPLIERS FOR ALUMINIUM FOIL MILL    
EUROPEIAN SUPPLIERS OF ANNEALING FURNACE    
INDIAN SUPPLIERS OF ANNEALING FURNACE    
SUPPLIERS OF ANNEALING FURNACE    
EUROPEAN SUPPLIERS OF AUTOMATIC FLATNESS CONTROL,
AUTOMATIC GAUGE CONTROL AND SEPARATOR    
SUPPLIERS OF FOIL PRINTING MACHINE, LAMINATING MACHINE
AND EMBOSSING MACHINE    
SUPPLIERS OF DG SETS    
SUPPLIERS OF POWER TRANSFORMERS    
SUPPLIERS OF COOLING TOWER    
SUPPLIERS OF ETP PLANTS    
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS
WEIGHING MACHINE (PLATFORM TYPE)    
FIRE FIGHTING EQUIPMENTS    
SUPPLIERS OF SUBMERSIBLE WATER PUMP    
SHOT BLASTING EQUIPMENT    
SUPPLIERS OF RAW MATERIALS    
ALUMINIUM FOIL STOCK    
PICKLING CHEMICALS    
LACQUER THINNER    
SUPPLIERS OF POLYETHYLENE POWDER    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET