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    Detailed Project Report on aluminium scrap recycling

    Detailed Project Report on aluminium scrap recycling
    Detailed Project Report on aluminium scrap recycling
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      ALUMINIUM SCRAP RECYCLING
      [CODE NO.3818]  
       
       
      Ingots are very large casting products, greater in size and shape than blooms, billets and slabs. Ingot generally has rectangular/square cross section, but it is not necessary that it should be uniform throughout its length. (Ingot may have variable cross section.)
       
       
      GRADES OF AL INGOT
       
      Aluminium Alloy Ingots Iike LM-2, LM-4, LM-6 which are commonly used in Gravity and Sand Casting, Pressure Die Casting Alloys like LM-13, LM-14, LM-24, ADC-12, ALSI-132 etc are also being manufactured as per the Indian and International standards.
       
       
      TECHNICAL SPECIFICATION OF ALUMINIUM ALLOY INGOT
       
      WT IN KG - 8-110
      HEIGHT - 70MM 
      WIDTH - 110MM 
      LENGTH - 600MM
       
       
      COST ESTIMATION
       
       
      Plant Capacity                    40 MT/Day  
      Land & Building (6000 sq.mt.)          Rs. 2.67 Cr    
      Plant & Machinery                    Rs. 4.24 Cr 
      Working Capital for 2 Months            Rs. 27.32 Cr 
      Total Capital Investment          Rs. 34.86 Cr 
      Rate of Return                          62%
      Break Even Point                      46%
       
       
      INTRODUCTION
      GRADES OF AL INGOT
      TECHNICAL SPECIFICATION OF ALUMINIUM ALLOY INGOT
      ALUMINIUM ALLOY INGOT CHEMICAL COMPOSITION
      USES AND APPLICATION
      FIELDS OF APPLICATION:
      B.I.S. SPECIFICATION
      PROCESS FLOW CHART
      MANUFACTURING PROCESS
      (1) SCRAP PRETREATMENT –
      METHODS OF PRETREATMENT
      (A) COMMINUTION
      (B) CLEANING
      METHODS OF CLEANING
      (I) MECHANICAL CLEANING –
      (II) PYROMETALLURGICAL CLEANING -
      (III) HYDROMETALLURGICAL CLEANING -
      (C) SORTING
      METHODS OF SORTING
      (I) MAGNETIC SEPARATION
      (II) AIR SEPARATOR
      (III) EDDY CURRENT
      (IV) DENSE MEDIA SEPARATOR
      (V) HAND SORTING
      (VI) HOT CRUSH
      (VII) INNOVATIVE SORTING SOLUTIONS
      (D) DECOATING
      (2) CHARGING AND FLUXING
      CLASSIFICATION OF FLUXES FOR MELTING ALUMINUM
      (A) COVER FLUXES
      (B) DROSSING FLUXES
      (C) CLEANING FLUXES
      (D) WALL CLEANING FLUXES
      (E) DEGASSING FLUXES
      (F) GRAIN REFINERS
      (G) SILICON MODIFIERS
      (H) DEMAGGING FLUXES
      (3) MELTING PROCESS
      TEMPERATURE CONTROL
      SKIMMING
      ALLOYING
      (4) DEGASSING (MELT TREATMENT)
      (5) INGOT CASTING
      (6) QUALITY CONTROL
      (5) EMISSIONS AND CONTROLS
      (A) SCRAP PRETREATMENT EMISSIONS -
      (B) SMELTING/REFINING EMISSIONS -
      (6) SHIPMENT
      EMISSIONS AND CONTROLS
      (A) SCRAP PRETREATMENT EMISSIONS -
      (B) SMELTING/REFINING EMISSIONS -
      SUMMARY FOR ENVIRONMENT MANAGEMENT
      AIR ENVIRONMENT
      WATER ENVIRONMENT
      SOLID WASTE MANAGEMENT
      NOISE ENVIRONMENT
      ENVIRONMENTAL MONITORING PROGRAM
      (8) QUALITY CONTROL
      PLANT AND MACHINERY FOR ENVIRONMENT MANAGEMENT
      CONTROL TECHNIQUES FOR AIR POLLUTION
      (1) GRAVITATIONAL SETLING CHAMBER
      (2) CYCLONE SEPARATORS
      (3) FABRIC FILTERS
      (4) ELECTRO STATIC PRECIPITATORS
      (5) WET SCRUBBERS
      CONTROL OF WATER POLLUTION
      MARKET POSITION
      THE ALUMINIUM INDUSTRY: STRUCTURAL EVOLUTION 
         AND RECENT DYNAMICS
      BAUXITE EXTRACTION
      ALUMINA REFINING
      PRIMARY AND SECONDARY PRODUCTION OF RAW ALUMINIUM
      SEMI-FINISHED PRODUCTS
      EXTRUSIONS
      ROLLED PRODUCTS
      FOUNDRY CASTINGS
      THE ALUMINIUM INDUSTRY IN THE EU: FOOD FOR THOUGHT
      PLANT LAYOUT
      MANUFACTURERS/SUPPLIERS OF ALUMINIUM ALLOY INGOT
      SUPPLIERS OF RAW MATERIALS
      SUPPLIERS OF ALUMINIUM DROSS
      SUPPLIERS OF ALUMINIUM SCRAP
      SUPPLIERS OF SILICON POWDER
      SUPPLIERS OF IRON POWDER
      SUPPLIERS OF COPPER POWDER
      SUPPLIERS OF MAGNESIUM POWDER
      SUPPLIERS OF NICKEL POWDER
      SUPPLIERS OF ZINC POWDER
      SUPPLIERS OF LEAD POWDER
      SUPPLIERS OF TIN POWDER
      SUPPLIERS OF PACKING MATERIAL
      SUPPLIERS OF PICKLING CHEMICALS
      SUPPLIERS OF PLANT AND MACHINERY
      SUPPLIERS OF COPPER RECYCLING PLANT
      SUPPLIERS OF INDUCTION FURNACE
      SUPPLIERS OF INGOT CASTING MACHINE
      SUPPLIERS OF METAL TESTING MACHINE
      SUPPLIERS OF PRECISION MEASURING TOOLS
      SUPPLIERS OF NDT INSPECTION EQUIPMENT
      SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
      SUPPLIERS OF EOT CRANES
      SUPPLIERS OF POWER TRANSFORMERS
      SUPPLIERS OF ELECTRICAL PANEL
      SUPPLIERS OF COOLING TOWER
      SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
      SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
      SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
      SUPPLIERS OF AIR COMPRESSORS
      SUPPLIERS OF PLATFORM WEIGHING MACHINE
      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
      SUPPLIERS OF SUBMERSIBLE WATER PUMP
       
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       
       

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