Detailed Project Report on Antifoaming/Defoaming Agent like Antarol T-709

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ANTIFOAMING/DEFOAMING AGENT LIKE ANTAROL T-709

[EIRI/EDPR/1541] J.C. 334 (INR) 335 (US$)

INTRODUCTION

A defoamer or an anti-foaming agent is a chemical additive that reduces and hinders the formation of foam in industrial process liquids. The terms anti-foam agent and defoamer are often used interchangeably. Commonly used agents are insoluble oils, polydimethylsiloxanes and other silicones, certain alcohols, stearates and glycols. The additive is used to prevent formation of foam or is added to break foam already formed.

In industrial processes, foams pose serious problems. They cause defects on surface coatings. They prevent the efficient filling of containers. A variety of chemical formulae are available to prevent formation of foams.

The first defoamers were aimed at breaking down visible foam at the surface. Kerosene, fuel oil and other light oil products were used to break down foam. Other vegetable oils also found some use. Fatty alcohols (C7 - C22) were effective but expensive antifoams. They were added to oil products to boost the efficiency. Milk and cream were forbears for modern day emulsion type defoamers.

During the 1950s experiments with silicone based defoamers started. These were based on polydimethylsiloxane (silicone oil) dispersed in water or light oil. Silicone oils worked well, but caused surface disturbances in many applications like paints and papermaking. In 1963 the first antifoams with hydrophobic particles (hydrophobic silica) in light oil were patented. In the early 1970s, hydrophobic waxes like ethylene bis stearamide dispersed in oils developed. These types of defoamers were very efficient, but the oil crisis of 1973 made these too expensive and resulted in a push for reduction of the oil content. The solution was adding water. So water extended (water in oil emulsion) and water based (oil in water emulsion) defoamers appeared.

The development of silicone based defoamers has continued, using different emulsifiers and modified silicone oils. In the early 1990s, silicone emulsion defoamers that caused less surface disturbances were used in the wood pulping industry with great success. These caused better washing, reduced biological oxygen demand (BOD) in effluent and reduced deposits.

COST ESTIMATION (US$ DOLLOR)

Plant Capacity                                             2.00 Ton/Day
Land & Building (800 Sq.Mtr)                   US$. 2.45 Lacs
Plant & Machinery                                       US$ 27.00 Thousand
W.C. for 1 Month                                         US$ 1.35 Lacs
Total Capital Investment                             US$ 4.21 Lacs
Rate of Return                                             36%
Break Even Point                                        45%

CONTENTS

INTRODUCTION

CLASSIFICATION OF DEFOAMER OIL BASED DEFOAMERS

POWDER DEFOAMERS

WATER BASED DEFOAMERS

SILICONE BASED DEFOAMERS

EO/PO BASED DEFOAMERS

ALKYL POLYACRYLATES

PROPERTIES AND CHARACTERISTICS OF ANTIFOAMING AGENT/DEFOAMING AGENT

NEW GENERATION DEFOAMERS

USES AND APPLICATION

FOAM

DEFOAMING

COMPOSITION OF DEFOAMER

FOAM CONTROL AGENTS AND ITS MECHANISM

MARKET SURVEY

PRESENT MANUFACTURERS OF ANTIFOAMING AGENT

OVERSEAS MANUFACTURERS OF ANTIFOAMING AGENT

SELECTION CRITERIA AND MECHANISM ANTIFOAM OR DEFOAMER: MECHANISM

FORMULATION AND PROCESS OF ANTIFOAMING/DEFOAMING AGENT

LIKE ANTAROL T 709 FROM LUBRIZOL FOR PAINTS & COATINGS

PROCESS FLOW DIAGRAM

DEFOAMER FOR WATER BORN COATING, DISPERSION PAINTS AND AQUEOUS INK (PAINT AND PRINTING INK)

ANTIFOAMING AND DEFOAMING EVALUATION PROCEDURES

MANUFACTURING DETAILS OF DEFOAMING AGENT FOR WATER BASED PAINT AND COATING

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PLANT & MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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