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    Detailed Project Report on Automatic Bread Making Plant

    Detailed Project Report on Automatic Bread Making Plant
    Detailed Project Report on Automatic Bread Making Plant
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      AUTOMATIC BREAD MAKING PLANT

      [EDPR/1074] J.C.9718


      INTRODUCTION

      Modern days are changes with the advance of scientific discovery. Due to the scarcity of time now human beings changes their food habits. Nobody can pay much more time for their preparation of food; everybody wants to get ready made fresh food, such that human being can save their time. They do not want to loss their valuable time in the preparation of daily food. By this thiming now a day’s this different kind of food materials developed, like instant tea, instant coffee, instant milk, instant rice etc. On the above point of view bakery products are cheaper, largely accepted readymade food. Now the advancement of age use of bakery foods will gradually increases and utilization will be around the proportional of certain percentage of population increase. 

      Bread is most consumable wheat-based bakery product. It contains high nutritive value. They are easy to digest and compact in size, therefore, its consumption is increasing very fast.

      Indian bakery industry is spreaded over all small scale, large scale and household sectors. First bakery in India was set up in 19th century. At present there are 21 units in organized sector and many more in small scale, cottage and house-hold sectors.

      Breads are manufactured from flour, sugar, salt shortening (one type of fat), dried bakery yeast, vegetables, fruits etc. Bread is manufactured through fermentation and baking process. The manufacturing process and techniques are so simple that they can easily be adopted for production at any level. Recently Government has reserved production of bread for small scale sector.


      COST ESTIMATION

      Plant Capacity            15,000 LOA/Day

      Land & Building (4000 sq.mt.)    Rs. 4.71 Cr

      Plant & Machinery                    Rs. 83.60 Lac

      Working Capital for 2 Months    Rs. 79.89 Lac

      Total Capital Investment          Rs. 6.67 Cr

      Rate of Return                          30%

      Break Even Point                      49%


      CONTENTS

      INTRODUCTION

      BAKERY DEVELOPMENT

      PROPERTIES

      USES AND APPLICATIONS

      TEST OF BAKERY PRODUCTS

      DETERMINATION OF MOISTURE

      DETERMINATION OF ACID INSOLUBLE ASH

      DETERMINATION OF CRUDE FIBRE

      DETERMINATION OF ACID INSOLUBLE ASH

      DETERMINATION OF VOLUME/MASS RATIO FOR BREAD

      SAMPLING OF BAKERY PRODUCTS

      MARKET SURVEY OF BREAD INDUSTRY

      BREAD MANUFACTURERS/SUPPLIERS

      PROCESS OF MANUFACTURE WITH FORMULATION

      BREAD MAKING PROCESS WITH FORMULATION

      PROCESS FLOW SHEET

      FLOW CHART BREAD MANUFACTURING PROCESS

      PROCESSING

      BREAD

      BREAD INGREDIENTS

      BREAD MAKING FLOW CHART

      BREAD MAKING METHODS

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      PROJECT IMPLEMENTATION SCHEDULES

      PLANT LAYOUT OF BREAD MAKING PLANT

      COMPLETE PLANT AND MACHINERY SUPPLIERS FOR BREAD MAKING UNIT

      SUPPLIERS OF RAW MATERIALS

      PLANT AND MACHINERY


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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