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    Detailed Project Report on automatic jaggery plant

    Detailed Project Report on automatic jaggery plant
    Detailed Project Report on automatic jaggery plant
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      AUTOMATIC JAGGERY PLANT 
      [CODE NO 3955] 
       
      Sugar industry in India is a well-developed industry and one of the largest sectors after Textile. It provides rural employment opportunities and plays an important role in the economy. Jiggery is also manufactured from sugarcane juice and is widely consumed in households, eateries, restaurants, sweetmeat shops etc. In crude form it has industrial applications also. In rural areas it is also a substitute for sugar. Sugar is a costly product as compared to jaggery; manufacture of sugar involves many technicalities and is capital intensive. Production of jaggery is simple and does not call for large investment.
       
      Jaggery is a typical Indian product and finds wide application in day to day life food preparations. It is a rural industry and can be produced in sugar cane growing regions such as Maharashtra, U.P, Gujarat, Bihar etc. Know how has been developed by CFTRI and is available. Compliance under PFA Act is mandatory.
       
      Jaggery is an unrefined sugar product made in Asia and Africa.It’s sometimes referred to as a “non-centrifugal sugar,” because it’s not spun during processing to remove the nutritious molasses.Similar non-centrifugal sugar products exist all over Asia, Latin America and the Caribbean, although they all have different names.
       
      Jaggery or “Gur” or Whole Sugar Is a Pure, Wholesome, Traditional, unrefined, whole sugar. It contains the natural goodness of minerals and vitamins inherently present in sugarcane juice & this crowns it as one of the most wholesome and healthy sugars in the world.  Jaggery industry in India is a well-developed industry and one of the largest after textiles. It provides rural employment opportunities and plays an important role in Indian economy. Jaggery is also manufacture from sugarcane juice and is very widely used not only in individual households but also in many eateries, restaurants, clubs and hostels and it has certain industrial applications as well. 
       
      Manufacture of sugar involves many technical aspects and the capital investment is also on the higher side. Compared to this, production of jaggery is very simple and the capital cost is also very limited. Due to its wide applications, the market for jaggery is continuously growing.  Jaggery is made of the products of both sugarcane and the palm tree. The sugar made from the sap of the date palm is both more prized and less commonly available outside of the regions where it is made. The sago palm and coconut palm are also now tapped for producing jaggery in West Bengal, South India, Pakistan, and Sri Lanka. In Sri Lanka, syrup extracts from Caryotaurens trees are widely used for jaggery production. This is considered the best quality jaggery available in local market and is given a higher value than jaggery coming from other sources.
       
      Maharashtra state is Pioneering State of Sugar industry in India, Where the farmer grouped forming Co-Operative movement and the technology and thereby the industry is well established. This resulted in the cane grower getting due price for his agriculture produce. Review of last few years however depicts a different picture whereby the grower farmer has to undergo considerable hardships due to adequate/ improper planning of cane harvesting inefficient process control and management. This has resulted into uncertainty of the price accrued for the crop.
       
      COST ESTIMATION
       
       
      Plant Capacity            10 Ton/Day  
      Land & Building (3000 sq.mt.)  Rs. 2.20 Cr    
      Plant & Machinery               Rs. 2.84 Cr 
      Working Capital for 1 Month    Rs. 50 Lac 
      Total Capital Investment        Rs. 5.96 Cr 
      Rate of Return                  27%
      Break Even Point                58%
       
       
      INTRODUCTION
      THESE PRODUCTS INCLUDE:
      PROJECT LOCATION
      CLIMATE
      TRANSPORTATION
      AIR
      RAIL
      ROAD
      RAW MATERIAL DETAILS
      VARIETIES OF SUGARCANE
      TABLE
      TABLE -SUGARCANE VARIETIES IN CULTIVATION OR RECOMMENDED 
           FOR CULTIVATION
      THE REQUIREMENT OF FRESH CRUSHER JUICE
      TABLE-JUICE CONSTITUENTS OF SOME VARIETIES OF SUGARCANE
      ANALYSIS OF JUICE OF MATURE (GOOD) SUGARCANE
      COMPOSITION OF SUGAR CANE JUICE
      SOLUBLE SOLIDS OF SUGAR CANE JUICE IS CLASSIFIED AS FOLLOW:
      ADVANTAGE & BENEFIT
      SOME OF THE FOLLOWING ARE HEALTH BENEFIT OF JAGGERY.
      LIVER DETOXIFICATION
      IMPROVED IMMUNE FUNCTION
      VALUE ADDITION IN JIGGERY
      COMPOSITION & SPECIFICATION
      COMPOSITION OF CANE `GUR' & PALM `GUR'
      STORAGE OF JAGGERY:
      PROPERTIES AND CHARACTERISTICS OF JAGGERY POWDER
      JAGGERY IS BEST ALTERNATIVE OF SUGAR AS IT DIFFERS IN VARIOUS      AREAS SUCH AS
      COMPARISON CHART OF NUTRITIVE VALUE OF JAGGERY, KHANDSARI 
           AND SUGAR
      USES & APPLICATION
      OTHER USES
      B.I.S. SPECIFICATIONS
      MARKET SURVEY
      UTTAR PRADESH SUGARCANE ACREAGE DOWN BY 1 PERCENT
      MAHARASHTRA’S NET CANE AREA HAS GONE UP BY ABOUT 43 PERCENT
      TIMELY, ADEQUATE RAINFALL LEADS TO INCREASED SUGARCANE AREA 
          IN KARNATAKA
      TAMIL NADU SUGARCANE AREA TO REMAIN AT SAME LEVEL
      SUGARCANE AREA IN GUJARAT TO INCREASE BY 7 PERCENT
      GLOBAL CONSUMPTION OF JAGGERY ON RISE IN 2020
      PRICES
      PRESENT MANUFACTURERS/SUPPLIERS OF JAGGERY
      DIFFERENT FORM OF JIGGERY AND THEIR PRODUCTION METHOD
      SOLID JAGGERY (CUBE SHAPE)
      LIQUID JAGGERY
      GRANULAR OR POWDER JAGGERY
      MANUFACTURING PROCESS OF SOLID JIGGERY
      MAIN STEPS IN JAGGERY MAKING PROCESS:
      EXTRACTION OF JUICE:
      CLARIFICATION OF JUICE:
      CONCENTRATION OF JUICE:
      PROCESS FLOWSHEET OF GUR/JAGGERY MANUFACTURING
      PROCESS FLOWCHART FROM CLIENT
      MECHANICAL LAYOUT 1
      MECHANICAL LAYOUT-2
      MECHANICAL LAYOUT-3
      MECHANICAL LAYOUT-04
      LAYOUT-05
      MANUFACTURING PROCESS OF JAGGERY POWDER
      EXTRACTION OF JUICE FROM SUGARCANE:-
      BOILING OF JUICE:-
      PURIFICATION OF JUICE:-
      CONCENTRATION OF JUICE:-
      CRYSTALLIZATION:-
      PACKAGING:-
      PROCESS FLOW DIAGRAM OF JAGGERY POWDER
      MACHINERY SUPPLIERS
      RAW MATERIAL SUPPLIERS
      MACHINERY PHOTOGRAPHS
      RAW MATERIAL PHOTOGRAPHS
      PRODUCT PHOTOGRAPHS
       
      APPENDIX – A:
       
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)
       

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