Detailed Project Report on ayurvedic pain balm ointment, cream & oil manufacturing

AYURVEDIC PAIN BALM OINTMENT, CREAM & OIL MANUFACTURING [3574]

Balm is a popular Asian medicine and a wide assortment can be found at any local market or pharmacy. Traditionally, balm is used for skin problems as well as muscle, bone, ligament sprains, strains, and pains. With the exception of (naam mun) leang pa, the components for this formula can be purchased in most markets throughout Thailand.  The leang pa is derived from mountain goats that live in northern Myanmar. The (naam mun) gnaa and (naam mun) plou are used in daily cooking and are readily available. Leang pa is used to help bruising and swelling and in conjunction with gnaa to help bone pain and healing. Gnaa is more effective when in conjunction with leang pa. Phim sen is used to protect the body from any side effects of the other constituents and as a very effective means of reducing swelling. Karabun is used to reduce bruising, bleeding, and to facilitate the uptake of the medicine through the skin. Also, the ragum is effective for external pain. The Balm Formula is mainly used for muscle, tendon, ligament, and bone pain and for bone healing. It is also used for abrasions, bruises, insect bites, the common cold (applied to chest), and for headaches (applied to temple). The Balm Formula is often adjusted for individual needs. The ragum or leang pa can be increased for muscle, tendon, ligament or bone pain, the plou or gnaa (sesame) can be increased for more skin care protection, and salet phangphon (cobra tongue), waan raang chute (purple allamanda), phlu (betel) and ta khrai hom (lemon grass) can be added for insect bites, poisoning, or detoxification.  Availability is also a factor because of the leang pa - an additional seventy-five ml of plou can be substituted when leang pa is not available.  Using leang pa makes the balm hotter to the touch, which many patients find appealing. The basis of Ayurvedic therapeutics rests on the five well defined pharmacological principles of Rasa, Guna, Virya, Vipaka and Prabhava-just mentioned above. In a sense, these five principles are, as it were, the `Panchasheel' or five pillars of pharmacology on which is built the edifice of Ayurvedic Therapeutics. These five principles, as a rule, cover the entire range of diseases-whether of constitutional character or microbiological origin. The healthcare market in India is evolving at a rapid pace. As per estimates, it is one of the fastest growing industries with an estimated CAGR of 23% from 2015 to 2020, and is expected to be a $280 billion market by 20201. Rising income levels, growing geriatric population, greater penetration of health care in rural settings, increasing health awareness with an emphasis on ‘preventative healthcare’, is expected to enhance the demand for Healthcare services. India’s National Health Policy aims at achieving Universal Health Coverage and delivering quality healthcare to all at an affordable cost. The policy aims at providing a comprehensive primary health package which includes major communicable, non-communicable and chronic diseases, geriatrics, palliative and rehabilitative care. For a vast country like India, to achieve this goal with just the modern medicine system in place is a herculean task. Modern therapies have its own drawbacks of burgeoning costs, quality of life issues, and inability to prevent and cure many diseases. However, Ayurveda can definitely change this outlook of healthcare delivery by getting integrated into mainstream healthcare. As shown in Figure 1, promoting Ayurveda as a mainstream therapy approach can be used to bridge the burgeoning gap between demand and supply by primarily focusing on secondary and tertiary prevention of diseases. In addition, the substantial opportunity in promotive health and restoration of functional health is best addressed by Ayurveda. Ayurveda management is based on the concept of root-cause diagnosis and management. As shown in Figure 2, it treats not only the physical aspects of the disease but also treats and manages the root cause of the problem, in contrast to the prevalent practice of mere symptom management. It goes beyond just being a curative system of medicine to being a preventive and promotive healthcare system as well. Classical Ayurveda encompasses all attributes of a mature and complete medical science encompassing anatomy, physiology, pharmaceutics, disease causation-evolution, and disease management. The aetio-pathogenesis of disease is established through a structured process of compilation of disease signs and symptoms, medical history, and clinical examination. Thereafter, a wholebody, systemic healing process attempts to restore homeostasis or good health by reversing the aetio-pathogenesis for not only disease cure but also for sustained wellbeing in body, mind and soul dimensions. This comprehensive therapeutic approach or ‘Chikitsa’ is uniquely personalised, and includes one or more of diet-lifestyle-medicinetherapy. Ayurveda’s principles are universal and time tested in its application to diseases prevalent in the 21st century, across the world.

COST ESTIMATION

Plant Capacity                                  14332 Bottle & Tube/Day  
Land & Building (700 sq.mt)         Rs. 1 Cr
Plant & Machinery                            Rs. 31 Lac
Working Capital for 2 Months        Rs. 1.17 Cr
Total Capital Investment                 Rs. 2.56 Cr
Rate of Return                                   35%


INTRODUCTION    
CONSTITUENTS:    
OVERVIEW OF INDIAN AYURVEDIC INDUSTRY    
AYURVEDA: ARE WE MISSING THE POINT?    
THE ECONOMIC GROWTH POTENTIAL    
AYURVEDA PRODUCTS:    
AYURVEDA SERVICES:    
UNLOCKING VALUE    
VISION ROADMAP TO ACHIEVE $9 BILLION BY 2022    
ESSENTIAL OILS FOR PAIN RELIEF COMPOSITION    
1. PEPPERMINT OIL    
2. ROSEHIP OIL    
3. LAVENDER OIL    
4. EVENING PRIMROSE OIL    
5. FLAXSEED OIL    
6. CLARY SAGE OIL    
7. EUCALYPTUS OIL    
8. ROSEMARY OIL    
9. JUNIPER BERRY OIL    
MANUFACTURING LICENSE FOR AYURVEDIC/HERBAL MEDICINES    
BELOW ARE 3 TYPES OF MANUFACTURING LICENSES ISSUED BY AYUSH:    
BOTANICAL DRUG GROUP    
I. PUSPA VARGA (FLOWERS HAVING MEDICINAL VALUE    
II. PHALA VARGA (FRUITS HAVING MEDICINAL VALUE)    
III. SHAKA VARGA (LEAVES/WHOLE HERB HAVING MEDICINAL VALUE)    
IV. PHALA SHAKA VARGA (NON-DESSERT FRUITS HAVING MEDICINAL VALUE)    
V. KANDA SHAKA VARGA (UNDERGROUND PARTS LIKE RHIZOME,
   BULBS, TUBERS ETC. HAVING MEDICINAL VALUE)    
VI. HARITAKYADI VARGA    
VII. GUDUCHYADI VARGA    
VIII. KARPURADI VARGA (AROMATIC PLANTS HAVING MEDICINAL VALUE)    
IX. VATADI VARGA    
SPECIFICATIONS AND LEGAL ASPECTS    
FORMULATION OF AYURVEDIC PAIN BALM (LIKE AMRUTANJAN)    
FORMULATION-1    
RAW MATERIAL & THEIR SOURCES    
FORMULATION OF AYURVEDIC PAIN BALM OINTMENT    
FORMULATION OF AYURVEDIC PAIN RELIEF CREAM    
FORMULATION OF AYURVEDIC PAIN RELIEF OIL    
FORMULATION OF PAIN RELIEF OIL    
MANUFACTURING PROCESS OF AYURVEDIC PAIN BALM OINTMENT    
MANUFACTURING PROCESS OF AYURVEDIC PAIN BALM CREAM    
MANUFACTURING PROCESS OF AYURVEDIC PAIN RELIEF OIL    
PROCESS IN DETAILS    
TAILA & ABHYANJANA OR MALHAM:-    
GENERAL METHOD OF PREPARATION:-    
PROCESS FLOW SHEET    
AYURVEDIC PAIN BALM (ZANDU TYPE BALM) (FOR HEADACHE, BODY
    PAIN & COLD)    
FORMULATION-1    
FORMULATION-2    
FORMULATION-3    
PLANT LAYOUT    
MANUFACTURERS AND EXPORTERS    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    
BOILERS    
BOTTLE FILLING MACHINES    
STORAGE VESSEL    
MIXER    


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)