Detailed Project Report on Bags Manufacturing (All Types)

BAGS MANUFACTURING (ALL TYPES) 

[EIRI/EDPR/1370] J.C.: 142,220

INTRODUCTION

Bags (Domestic and Industrial) are used in day to day life in almost all countries for packaging of variety of articles. Sky bag manufacturing industry consists of large number of units of the small scale and cottage industry sector and is highly labour intensive providing job to millions of people. It draws its major raw material fabric cloth from the decentralised power loom sector thus giving substance to a large number of weavers engaged there in. The fabric used is of cotton, linen.

Bags (Domestic and Industrial) of various constructions are used largely in the transportation and storage of dry chemicals and other variety of consumer items. The choice of which type of bag should be made with reference to the cost/benefit ratio pertaining to the intended applications. To some degree, bags can be custom made for a particular product.

Shipment & transportation of hazardous materials in bags must be according to the regulations. Bags must have sufficiently strength & tear and snag resistance. Cotton bags are available with variety of and also special finishes. They may also be printed for the brand specification and for the decorative purposes by variety of colorful matters.

Textile Bags

Textile bags are made from fiber, eg. cotton, burlap etc. Burlap or Hessian cloth is woven from jute fibers. The supply of jute and consequently, its price have been uncertain for many years. As a result, textile bags gradually have been replaced by combinations of textile components with plastic or paper, multiwall paper bags or plastic bags.

Burlap bags, can be made in various weights according to the product requirements, are exceptionally strong and highly tear and snag resistant. They are used largely for agricultural crops and animal feeds. Collection & renovative services buy used bag for resale.

Cotton fabrics are domestic and export shipments of flour, processed grain products, animal feed and seeds. High price of cotton bags outweigh their advantages eg. Attractive appearance and good resale value and has caused then to decline in significance as a packaging medium.

Bags sizes are specified in terms of width of material used for fabricating bag eg. 102 cm, 0.3 kg. Burlap cut 107 cm denotes that a single bag is made from a web of 0.3 kg burlap which is cut 102 cm wide and 107 cm long.

COST ESTIMATION

Land & Building (300 sq.mt.)    Rs. 38.65 Lac

Plant & Machinery                    Rs. 26.00 Lac

Working Capital for 2 Months    Rs. 45.58 Lac

Total Capital Investment          Rs. 1.22 Cr

Rate of Return                          43%

Break Even Point                      54%

CONTENTS

INTRODUCTION

TEXTILE BAGS

USES AND CHARACTERISTICS

MARKET SURVEY

MANUFACTURING PROCESS

PROCESS DESCRIPTION:-

DESIGNING:-

CUTTING PROCESS:-

SERVICE PRODUCTION

FUSING AND CEMENTING

PRESSING AND MOULDING PROCESSES

PRESSING HAS TWO MAJOR DIVISIONS:

PROCESS FLOW DIAGRAM

MACHINERY AND EQUIPMENT

SEWING MACHINE

MACHINE

IN ADDITION THE PLANT REQUIRED THE FOLLOWING FACILITIES NAMELY

LIST OF THE BUYERS

PLANT LAYOUT

SUPPLIERS OF SEWING MACHINERY

COTTON FABRICS MATERIAL SUPPLIER/MANUFACTURER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)