Detailed Project Report on bakery unit (rusk,pastries, bread, buns cake,bread,buns cake, toffee etc.)1.2 tons/ day

BAKERY UNIT (RUSK, PASTRIES, BREAD, BUNS CAKE, TOFFEE, ETC.) 1.2 TONS/DAY [CODE NO. 3119]  


The bread industry in India, valued at INR 33bn (~USD 0.53 bn) in FY 2015(E), grew at a CAGR of ~9% over the last three years. Value Notes estimates that the industry will be worth approximately INR 53bn (~USD 0.86bn) by FY 2020, growing
at a CAGR of ~10%

*Demand for brown and fruit breads is estimated to increase further due to an increasing urban consumer base and a rise in health awareness about nutritional food

*Growing disposable incomes, changing lifestyles and preferences of consumers supported by an increase in the youth population, female work participation as well as a widening scope of the Indian retail market will drive the industry growth

*Latest trends witnessed in the industry reveal that companies manufacturing bread products are likely to increase their manufacturing capacities to expand their foothold in different regions. With a change in eating habits and preferences of consumers, the bread industry is coming up with innovative products and flavors, and a variety of breads.

Chocolate confectionery value sales are expected to see a constant value CAGR of 8% over 2016-2021, to reach INR162 billion. Increasing availability in rural India and an expanded offer will contribute to chocolate confectionery growth during the forecast period.

Pastries, Rusks, Bread, Cakes, and Toffees etc. come under the bakery product.

Now the advancement of age food habits of the ready-made food. Most of all the bakery items are under the category of ready-made food. Now school going children are like to have the items like parties cakes, breads etc. for their tiffin use office going peoples like to take breads and parties products, in our daily break fast table also take. The share of bakery products even daily wages laborers also habituated to spend their lunch by taking bread or like that baking product. By the large utilities of baking products in our life takes part the programme of progress of bakery unit itself.


COST ESTIMATION

Plant  Capacity                               :       1167.00 Kgs./day
Land & Building (3000 Sq.Mtr)    :    Rs. 01.04 Cr
Plant & Machinery                           :    Rs. 97.93 Lacs
Working Capital for 1 Month          :    Rs. 51.55 Lacs
Total Capital Investment                 :    Rs.  2.68 Cr
Rate of Return                                  :    32%
Break Even Point                              :    57%


INTRODUCTION    
PROPERTIES    
BAKERY PRODUCTS    
CONFECTIONERY    
B.I.S. SPECIFICATION    
INGREDIENTS OF BISCUITS WITH THEIR B.I.S. SPECIFICATIONS    
PROPERTIES OF RAW MATERIALS    
MARKET POSITION    
BAKERY INDUSTRY    
CHOCOLATES AND CONFECTIONERIES    
PRESENT MANUFACTURERS    
PROCESS MANUFACTURING    
FILLING FOR DANISH PASTRIES    
MACHINE-MADE SHORT PASTE SUGAR IN PASTE    
SUGAR IN PASTE    
RUSK MANUFACTURING PROCESS -STAGES    
RUSK MANUFACTURING PROCESS FLOW CHART    
PROCESS MANUFACTURING OF BREAD    
PROCESS    
FLOW CHART FOR BREAD MANUFACTURING PROCESS    
PROCESS MANUFACTURING OF BUNS    
BUN MANUFACTURING PROCESS STAGES    
MANUFACTURING PROCESS OF CAKES    
CAKE PRODUCTION LINE    
DIFFERENT FORMULATIONS OF CAKES    
PREPARATION OF TOFFEE    
LIST OF MAJOR MACHINERY USED DURING MANUFACTURING
OF BISCUIT & ALLIED PRODUCTS    
PROCESS FLOW BLOCK DIAGRAM FOR PRODUCTION OF BISCUIT
(MOULDING VARIETY)    
MACHINE OPERATION BLOCK DIAGRAM    
PLANT LAYOUT    
IMPLEMENTATION SCHEDULE    
SWOT ANALYSIS OF FOOD PROCESSING INDUSTRIES IN INDIA    
BAKERY & ALLIED PRODUCT CONSULTANT IN INDIA    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    
                                           

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET