Detailed Project Report on ball bearing manufacturing

BALL BEARING MANUFACTURING
[CODE NO. 3135]


•    A bearing is a mechanical element that permits relative motion between two components or parts, such as the shaft and housing, with minimum friction.
Bearings are machine elements which are used to support a rotating member viz., a shaft. They transmit the load from a rotating member to a stationary member known as frame or housing.

They permit relative motion of two members in one or two directions with minimum friction, and also prevent the motion in the direction of the applied load.

CLASSIFICATION OF BEARING

The bearings are classified broadly into two categories based on the type of contact they have between the rotating and the stationary member

a.    Sliding contact

b.    Rolling contact


COST ESTIMATION

Plant  Capacity                              :       4000.00 Nos./day                  
Land & Building (8000 Sq.Mt)    :    Rs. 10.86 Cr
Plant & Machinery                        :    Rs. 4.80 Cr
Working Capital for 2 Months    :    Rs. 12.61 Cr
Total Capital Investment             :    Rs. 28.81 Cr
Rate of Return                               :    88%
Break Even Point                          :    21%



INTRODUCTION    
SLIDING CONTACT BEARING    
CLASSIFICATION OF SLIDING CONTACT BEARING    
CLASSIFICATION BASED ON TYPE OF LOAD CARRIED    
CLASSIFICATION BASED ON TYPE OF LUBRICATION    
CLASSIFICATION BASED ON LUBRICATION MECHANISM    
ADVANTAGES OF SLIDING CONTACT BEARING    
DISADVANTAGES OF SLIDING CONTACT BEARING    
ROLLING CONTACT BEARING    
PROPERTIES    
USES AND APPLICATION ON THE BASIS OF INDUSTRY    
ON THE BASES OF APPLICATION    
B.I.S. SPECIFICATION    
MARKET POSITION - INDUSTRY OVERVIEW    
GLOBAL COLLABORATION    
GLOBAL COLLABORATION    
ANALYSIS OF BUSINESS OPERATION (PROBLEM IDENTIFIED)    
GLOBAL MANUFACTURERS/SUPPLIERS OF BEARINGS    
PROCESS FLOW CHART OF BALL BEARING    
MANUFACTURING PROCESS OF BALL BEARING    
PROCESS OF INNER AND OUTER RACE    
MANUFACTURING PROCESS OF BALL    
MANUFACTURING PROCESS OF CAGE    
RIVET MANUFACTURING PROCESS OF RIVET    
INSPECTION AND TESTING    
PROCESS FLOW CHART FOR ROLLER BEARING    
MANUFACTURING PROCESS OF ROLLER BEARING    
MANUFACTURING PROCESS OF INNER AND OUTER RACE    
MANUFACTURING PROCESS OF ROLLER    
MANUFACTURING PROCESS OF CAGE    
PROCESS FLOW CHART FOR JOURNAL BEARING    
MANUFACTURING PROCESS OF JOURNAL BEARING    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET