Detailed Project Report on banana product manufacture

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BANANA PRODUCTS MANUFACTURE
[CODE NO.3191]

Banana is a globally important fruit crop with 97.5 million tones of production. In India it supports livelihood of million of people. With total annual production of 16.91 million tones from 490.70 thousand ha., with national average of 33.5 T/ha. Maharashtra ranks first in production with 60 T/ha. Banana contributes 37% to total fruit production in India.

Banana is one of the major and economically important fruit crop of Maharashtra. Bananas occupy 20% area among the total area under crop in India. Maharashtra ranks second in area and first in productivity in India. Jalgaon is a major Banana growing district in Maharashtra which occupy 50,000 hectares area under Banana. But most of Banana is grown by planting suckers. The technology development in agriculture is very fast, it results in developing Tissue Culture Technique.

Banana is highly nutritious and easily digestible than many other fruits. Digestion time of banana fruit is less (105 min) than apple (210 min). Bananas are popular for aroma, texture and easy to peel and eat, besides rich in potassium and calcium and low in sodium content.

Moisture Content

Moisture content in pulp increases during ripening process due to respiratory breakdown of starches into sugar and migration of moisture from peel to pulp. However, in AAB variety, moisture content could be 68% due to presence of starchier balbisiana genome and incomplete conversion of starch into sugar even when banana is fully ripe; still some starch is left in pulp tissue.

Carbohydrates

During ripening process, starch is converted into sugar, through enzymatic breakdown process. In AAB group, starch content declines from 20-30% to 1-2%, but starch amount could be as high as 11% depending on variety.

Sugar content of fully mature banana is quite high that makes it an ideal substrate for wine making.

Carbohydrate type in banana is resistant starch and non-starch polysaccharides, which have low glycemic index or low digestibility. This property makes it an excellent ingredient for different functional and convenience foods like cookies and chips.

COST ESTIMATION

Plant Capacity                :    3.00 Ton/day
land & Building (3000 Sq.Mtr)      :   Rs. 2.53 Cr
Plant & Machinery         :   Rs. 2.00 Cr
Working Capital for 2 Months   :   Rs. 1.41 Cr
Total Capital Investment      :   Rs. 6.08 Cr
Rate of Return        :   24%
Break Even Point       :   57%

INTRODUCTION
MOISTURE CONTENT
CARBOHYDRATES
PROTEINS
FAT
PECTINS
PHENOLIC COMPOUNDS AND PIGMENTS
VITAMINS AND MINERALS
USES OF OTHER PARTS OF BANANA PLANT
BANANA PEEL
BANANA PRODUCTS
BANANA PUREE
BANANA POWDER
BANANA JAM
BANANA SAUCE
BANANA DRINK
PASTILLAS DE SAGING
BANANA FIGS
BANANA VINEGAR
PROCESSING DETAILS OF BANANA POWDER
DEHYDRATION OF BANANA
METHOD OF DEHYDRATION
PULVERZING OF DEHYDRATED BANANA
CHARACTERISTICS OF SOME COMMERCIAL TYPES OF BANANAS
    CULTIVATED IN INDIA
PROPERTIES
COMPOSITION OF RIPE BANANA PER 100 GMS
VITAMINS
TABLE CHEMICAL COMPOSITION OF THE PULPS OF SOME RIPE BANANAS
    GROWN IN INDIA
TABLE AMINO ACID COMPOSITION OF THE PROTEINS OF RIPE BANANAS
THE COMPOSITION OF BANANA POWDER IS AS FOLLOW
SPRAY DRIED BANANA POWDER
USES & APPLICATION
METHOD OF HARVESTING AND POST HARVEST TECHNOLOGY OF BANANA
POST HARVEST TECHNOLOGY
DEHANDLING
STOWING
PACKAGING
PRECOOLING
STORAGE
RIPENING
TRANSPORTATION
FEATURES AND SPECIFICATIONS OF BANANA PULP
FEATURES AND SPECIFICATIONS
BANANA PROCESSING AND WASTE UTILIZATION   38
PRODUCTION & CONSUMPTION
NUTRITION
BANANA BASED PRODUCTS
THE PROCESS FOR BANANA FLOUR THE PROCESS FOR PLANTAIN CHIPS
PROCESS FOR BANANA KETCHUP
BANANA JAM
BANANA JELLY
BANANA AS BEVERAGE
WASTE UTILIZATION
BANANA LEAF
AS SOURCE OF FIBRE
THE PROCESS
MARKET SURVEY
NATIONAL SCENARIO
GROWTH OF BANANA INDUSTRY
INTERNATIONAL SCENARIO
NEW OPPORTUNITIES
EXPORT DATA OF BANANA POWDER
MANUFACTURER/EXPORTERS
BANANA POWDER
BANANA PULP
BANANA CHIPS
ADDRESSES OF BANANA SUPPLIERS/EXPORTERS AND BANANA
PRODUCTS
MANUFACTURING PROCESSES OF BANANA POWDER
PROCESS FLOW DIAGRAM OF BANANA POWDER
DETAILS OF BANANA POWDER
MANUFACTURING OF BANANA POWDER FROM BANANA PULP
PROCESS FOR THE PREPARATION OF RIPE BANANA POWDER
WHICH COMPRISES
MANUFACTURING PROCESS OF BANANA POWDER/FLOUR
PROCESS FLOW DIAGRAM OF BANANA FLOUR/POWDER
MANUFACTURING PROCESS OF BANANA PULP
CONCENTRATION OF PULP
PROCESS FLOW SHEET
BRIEF PROCESS DESCRIPTION
MANUFACTURING PROCESS OF BANANA CHIPS
FLOW SHEET OF THE MANUFACTURING MACHINE
B.I.S. SPECIFICATION
TABLE 1 STORAGE LIFE OF DIFFERENT VARIETIES OF BANANAS
PRODUCT STABILITY AND QUALITY CONTROL
QUALITY CONTROL METHODS   96
DETAILS OF BANANA PRODUCTS AND THEIR PROCESSES
BANANA FIGS
OSMOTIC DEHYDRATION OF BANANA
STARCH   98
PREPARATION OF BANANA POWDER
BANANA JUICE
EFFECT OF PRE HEATING THE PULP ON THE CHARACTERISTIC
OF BANANA JUICE
BANANA FLOUR
BANANA CHIPS
SUPPLIERS OF RAW MATERIALS
BANANA
SODIUM META BISULPHITE
FOOD CHEMICALS AND INGREDIENTS
EDIBLE OIL
CITRIC ACID
SUPPLIERS OF PLANT & MACHINERY
BANANA CHIPS MAKING MACHINE
SUPPLIERS OF PLANT & MACHINERY (IMPORTED)
BUYERS OF PULP, POWDER & CHIPS

APPENDIX – A:

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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