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    Detailed Project Report on Re-Bar and Steel Sections

    Detailed Project Report on Re-Bar and Steel Sections
    Detailed Project Report on Re-Bar and Steel Sections
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      RE-BAR AND STEEL SECTIONS

      [EIRI/EDPR/1631] J.C. 435US$


      INTRODUCTION

      Reinforcing steel bars are used to help concrete withstand tension forces. Concrete by nature is sufficiently strong to compression forces, although tension forces can crack concrete. Deformed re-bars on reinforcing steel was made a standard requirement since 1968, however, plain re-bars are also used in situations where the reinforcing steel is expected to slide as usually installed in highway pavement and in segmental bridges. The deformed patter on a rebar will help the concrete to adhere to the reinforcing steel surface. The pattern on a deformed bar is not specified, however, the spacing, and the height of the ‘bumps’ is regulated.

      1. Welded Wire Fabric

      Welded wire fabric is made from a series of steel wires arranged at right angles and electrically welded at all steel wires crossings. Welded wire fabric, also known as WWF, can be used in slab-on-ground slabs, where the ground has been well compacted. A heavier fabrication of welded wire fabric can be used in walls and structural floor slabs. This is commonly used in road pavements, box culverts and drainage structures, and small concrete canals.

      2. Sheet-Metal Reinforcing Bars

      Sheet-metal reinforcement is commonly used in floor slabs, stairs and roof construction. Sheet-metal reinforcing is composed of annealed sheet steel pieces bent into corrugations about 1/16 inch depth, with holes punched at regular spacing.

      3. Stainless Steel Reinforcing Bars

      Stainless steel can be used as an alternative reinforcing steel bars with carbon steel reinforcement. Using stainless steel reinforcing bars will not create galvanic corrosion, and can be a cost-effective solution in areas subject to corrosion problems, or where repair is difficult and expensive.

      4. Expanded Metal and Wire Mesh Reinforcement

      Expanded metal or wire mesh reinforcement is also another good reinforcement product for concrete. Expanded metal is made by shearing a sheet of steel into parallel lines and the expanded to form a diamond shape or square shape between each cut. Expanded metal is commonly used as reinforcement in areas where great thickness of plaster is required, or to reinforced light concrete construction. Wire mesh reinforcement can be used on sidewalks, small concrete pads or walkable surfaces that do not receive high live nor load charges.


      COST ESTIMATION

      Plant Capacity            250 MT/Day

      Land & Building (20,000 sq.mt.)    US$ 14.70 Lac

      Plant & Machinery                    US$ 31.18 Lac

      Working Capital for 2 Months    US$ 82.32 Lac

      Total Capital Investment          US$ 1.32 Cr. 

      Rate of Return                          61%

      Break Even Point                      40%


      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      APPLICATIONS

      B.I.S. SPECIFICATIONS

      MARKET SURVAY

      CURRENT FEATURES OF COMPETITIVE STRATEGY

      MANUFACTURERS/SUPPLIERS OF RE-BARS

      SUPPLIERS OF STRUCTURAL STEEL SECTIONS

      MANUFACTURING PROCESS AND QUALITY CONTROL FOR RE-BARS

      PRINCIPLES OF STEEL MAKING

      REACTIONS AT SLAG-METAL INTERFACE

      IMPORTANCE OF DECARBURISATION REACTION

      REFINING BY OXYGEN

      PREHEATING OF CHARGE IN STEEL MAKING

      DEOXIDATION OF STEEL

      SCRAP PRE-HEATING

      MELTING-REFINING OF SPONGE IRON

      MANUFACTURING PROCESS OF RE-BARS AND STEEL SECTION

      QUALITY CONTROL

      SUPPLIERS OF PLANT AND EQUIPMENTS (OVERSEAS)

      SUPPLIERS OF PLANT AND MACHINERY

      COMPLETE PLANT & MACHINERY SUPPLIERS FOR RE-BARS & STEEL SECTIONS

      SUPPLIERS OF RAW MATERIALS

      PROCESS FLOW CHART

      PLANT LOYOUT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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