Detailed Project Report on Benzalkonium Chloride (BKC)
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BENZALKONIUM CHLORIDE (BKC)
[EIRI/EDPR/1558] J.C.353
INTRODUCTION
Quaternary ammonium cation. The R groups may be the same or different alkyl or aryl groups. Also, the R groups may be connected.
Quaternary ammonium cations, also known as quats, are positively charged polyatomic ions of the structure NR4+, R being an alkyl group or an aryl group. Unlike the ammonium ion (NH4+) and the primary, secondary, or tertiary ammonium cations, the quaternary ammonium cations are permanently charged, independent of the pH of their solution. Quaternary ammonium salts or quaternary ammonium compounds (called quaternary amines in oilfield parlance) are salts of quaternary ammonium cations with an anion.
Benzalkonium chloride, also known as alkyldimethylbenzylammonium chloride and ADBAC, is a mixture of alkylbenzyldimethylammonium chlorides of various even-numbered alkyl chain lengths. This product is a nitrogenous cationic surface-acting agent belonging to the quaternary ammonium group. It has three main categories of use; as a biocide, a cationic surfactant and phase transfer agent in the chemical industry.
COST ESTIMATION
Plant Capacity 2 MT/Day
Land & Building (800 sq.mt.) Rs. 94.00 Lac
Plant & Machinery Rs. 16.50 Lac
Working Capital for 1 Month Rs. 24.16 Lac
Total Capital Investment Rs. 1.39 Cr
Rate of Return 32%
Break Even Point 56%
CONTENTS
INTRODUCTION
BENZALKONIUM CHLORIDE
USES AND APPLICATION
PROPERTIES AND CHARACTERISTIES OF BENZALKONIUM CHLORIDE DODECYL DIMETHYL BENZYL AMMONIUM CHLORIDE
(BENZALKONIUM CHLORIDE,)
PACKAGE AND STORAGE:
SPECIFICATION OF BENZALKONIUM CHLORIDE BENZALKONIUM CHLORIDE SOLUTIONS
CHARACTERISTICS OF BENZALKONIUM CHLORIDE DISINFECTANTS
ENVIRONMENTAL CHARACTERISTICS
MARKET SURVEY
PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS OF BENZALKONIUM CHLORIDE
MANUFACTURING PROCESS OF BENZALKONIUM CHLORIDE
MANUFACTURING PROCESS OF BENZALKONIUM CHLORIDE (50%)
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF BENZALKONIUM CHLORIDE 80%
ANALYSIS OF RESIDUAL PRODUCTS IN BENZALKONIUM CHLORIDE BY HIGH ERFORMANCE REQUIRED CHROMATOGRAPHY
RODUCT REGULATORY DATA SHEET FOR BENZALKONIUM CHLORIDE SOLUTION
QUATERNARY AMMONIUM COMPOUNDS
AND THEIR PREPARATION METHODS FABRIC CONDITIONING COMPOSITION
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERIES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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