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    Detailed Project Report on biodegradable package using rick husk

    Detailed Project Report on biodegradable package using rick husk
    Detailed Project Report on biodegradable package using rick husk
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      BIODEGRADABLE PACKAGE USING RICK HUSK
      [CODE NO.3811] 
       
       
       
      Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware.
       
      Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too.
       
      The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.
       
      This is 100% biodegradable & compostable tableware, which is widely used in various functions ,restaurants , festivals as ECO FRIENDLY single time (Use & throw) crockery , it’s produce by Plant extract or residue like Sugarcane Bagasse (SCB) etc., which is Proven Environment friendly 100% Biodegradable and Compostable and not harmful for food, human , soil and Nature. This is becoming more popular due to environment awareness ,climate change & NGT/State govt. bans on recyclable plastics. This can be use in microwave and refrigerator also.
       
       
      COST ESTIMATION
       
      Plant Capacity            700 Kg/Day  
      Land & Building (1500 sq.mt.)  Rs. 2.09 Cr    
      Plant & Machinery               Rs. 1.60 Cr 
      Working Capital for 2 Months    Rs. 46 Lacs 
      Total Capital Investment        Rs. 4.29 Cr 
      Rate of Return                  35%
      Break Even Point                54%
       
       
       
      INTRODUCTION
      10 INCH BAGASSE ROUND REGULAR PLATE
      140ML BAGASSE CUP
      RANGE & VARIETY
      WHAT IS RICE HUSK IN RICE HUSK PACKAGING
      RICE HUSK COFFEE CUP
      RICE HUSK LUNCH BOX
      RICE HUSK BOTTLE
      BENEFITS OF RICE HUSK PACKAGING
      RICE HUSK TABLEWARE
      COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
      WHAT IS BAGASSE
      HOW WELL DO BAGASSE PRODUCTS HANDLE HEAT?
      SUGARCANE BAGASSE PRODUCTS
      ARECA LEAF CUTLERY
      RICE HUSK TABLEWARE
      BAMBOO TABLEWARE
      MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE 
         FOOD PACKAGING MARKET
      GLOBAL MARKET POSITION OF BIODEGRADABLE CUTLERY 
         AND FOOD SERVICE DISPOSABLE
      MANUFACTURERS ARE ACTIVELY FOCUSING ON PRODUCT LAUNCHES
      MANUFACTURERS ARE ALSO LOOKING FOR EXPANSION 
         OF THEIR MANUFACTURING FACILITIES
      US DOMINATE THE DISPOSABLE TABLEWARE AND CUTLERY MARKET
      COMPOSTABLE TABLEWARE MARKET POSITION
      COMPOSTABLE TABLEWARE MARKET
      CLASSIFICATION OF GLOBAL FOOD PACKAGING
      MARKET SCENARIO
      US DEMAND TO RISE 3.6% ANNUALLY THROUGH 2017
      PACKAGING PRODUCTS TO BE FASTEST GROWING TYPES
      SERVICEWARE TO BE SUPPORTED BY FAVORABLE MARKET TRENDS
      BIODEGRADABLE TABLEWARE IMPORT DATA IN USA
      PRESENT MANUFACTURERS/SUPPLIERS OF BIODEGRADABLE 
         DISPOSABLE CUTLERY
      KEY BIODEGRADABLE PACKAGING PLAYER IN INDIA
      PROPERTIES & CHARACTERISTICS
      BENEFITS OF THERMOFORMED FIBER
      MANUFACTURING PROCESS OF RICE HUSK FIBER PRODUCTS
      PROCESS FLOW DIAGRAM
      PULP THERMOFORMING AND MOLDED FIBER PACKAGING
      DETAILS OF MOULDED PULP
      ABOUT MOLDED PULP
      FIGURE ONE: CUSHION CURVES
      FIGURE TWO: DROP TEST
      MANUFACTURING PROCESS OF BIODEGRADABLE CUPS & PLATES PLANT
      PROCESS FLOW DIAGRAM
      PROCESS OF MOLDED PULP
      SUSTAINABILITY OF MOLDED PULP
      BAGASSE PULP PLATE MAKING MACHINE
      FLOW CHART OF BAGASSE TABLEWARE PRODUCTION LINE
      PULP FIBRE TABLEWARE PRODUCTION PROCESS
      PULP TABLEWARE PRODUCTION LINE
      PLANT FIBER TABLEWARE MACHINE
      PLANT FIBER TABLEWARE MACHINE
      PRODUCTION PROCESS
      MODIFIED PLASTICS PLANT FIBER HIGHLIGHTS
      SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE 
         (SEMI-AUTO ELECTRIC HEATED) CAP: 1 TPD
      SUGARCANE BAGASSE PULP MOLDED TABLEWARE PRODUCTION LINE 
         (SEMI-AUTO ELECTRIC HEATED) 3 TPD
      TECHNICAL SPECIFICATION OF PULP PROVIDING SYSTEM FOR 1 TPD 
         (150-180 KG/HR.)
      TECHNICAL SPECIFICATIONS OF PULP PROVIDING SYSTEM FOR 3 TPD 
         (150-180 KGS/HR.)
      OTHER BAGASSE/WOOD/BAMBOO PULP PRODUCTS
      PLANT LAYOUT
      SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
      SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
       
       
      APPENDIX – A:
       
       1.  COST OF PLANT ECONOMICS  
       2.  LAND & BUILDING                                 
       3.  PLANT AND MACHINERY                             
       4.  FIXED CAPITAL INVESTMENT                         
       5.  RAW MATERIAL                                     
       6.  SALARY AND WAGES                                 
       7.  UTILITIES AND OVERHEADS                         
       8.  TOTAL WORKING CAPITAL                           
       9.  COST OF PRODUCTION                               
      10.  PROFITABILITY ANALYSIS                           
      11.  BREAK EVEN POINT                                 
      12.  RESOURCES OF FINANCE                       
      13.  INTEREST CHART                                   
      14.  DEPRECIATION CHART                               
      15.  CASH FLOW STATEMENT                               
      16.  PROJECTED BALANCE SHEET      
       
       
       

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      Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

      Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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