Detailed Project Report on blending and bottling plant of liquor from ena

BLENDING AND BOTTLING PLANT OF LIQUOR FROM ENA
[CODE NO.3455]

An Overview of the Indian Liquor Industry

    The alcohol industry is very important for the government. It generates an estimated Rs. 18,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 300 per bottle.

    Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17% 18% and 6% respectively. MNC’s share is only 10%and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%.This is due to the fact that there is a 100% customs duty, 150%contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer. Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share.


COST ESTIMATION

Plant  Capacity                                                      :       6000.00 Cases/day         
land & Building (20000 Sq.Mtr)                         :    Rs.    11.12 Cr
Plant & Machinery                                                :    Rs.    9.45  Cr
Working Capital for 3 Months                            :    Rs.    24.32 Cr
Total Capital Investment                                     :    Rs.    45.97 Cr
Rate of Return                                                      :    28%
Break Even Point                                                  :    33%


INTRODUCTION    
ETHYL AND METHYL ALCOHOLS    
ETYL ALCOHOL (ETHANOL)    
DIFFERENT ALCOHOLIC DRINK    
USES AND APPLICATIONS    
OVERVIEW OF ETHANOL IN INDIA    
ETHANOL POLICY    
MEANS TO EXPAND DOMESTIC ETHANOL SUPPLY    
IMPEDIMENTS    
ETHANOL    
CONSUMPTION    
ENDING STOCKS    
MARKET POSITION     
INDIAN MADE FOREIGN LIQUOR    
COUNTRY LIQUOR    
ILLICIT ALCOHOL    
PROFILE OF ALCOHOL COMPANIES AND BRANDS IN INDIA    
NEW LICENSES    
RENEWAL OF LICENSE WITHOUT POLLUTION CLEARANCE CERTIFICATE    
IMFL OVERVIEW    
LIQUOR: MARKET    
LIQUOR MARKET: FEATURES    
FUTURE    
SALES GROWTH OF MAJOR INTERNATIONAL BRANDS OF FOREIGN LIQUOR    
SELECTED COMPANY WITH THEIR BRAND NAME    
PROCESS OF IMFL BOTTLING    
PROCESS FLOW DIAGRAM FOR BOTTLING PLANT    
PROCESS DESCRIPTION    
PACKAGING    
PACKAGING REQUIREMENT:    
LIST OF MACHINERY AND EQUIPMENTS USED    
IN ALCOHALIC BEVERAGES PLANT    
MULTI-TUBE COAXIAL HEAT PASTEURIZER    
ACCESSORIES    
CIP SYSTEM (FULLY AUTOMATIC)    
ONLINE DUPLEX FILTER    
PROCESS FLOW CHART    
OF ALCOHOLIC BEVERAGES PROCESSING PLANT    
GENERAL PLANT LAYOUT GMP/GHP CRITERIA FOR PLANT    
PERSONNEL HYGIENE FACILITIES AND TOILETS    
WATER, ICE AND STEAM NOT IN CONTACT WITH FOOD    
EFFLUENT TREATMENT AND DISPOSAL    
STANDARDS    
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE    
WASTE TREATMENT    
PRIMARY TREATMENT    
ANAEROBIC TREATMENT    
SECONDARY TREATMENT    
TERTIARY TREATMENT    
SOLIDS CONCENTRATION    
TYPICAL WASTE SOLIDS CHARACTERISTICS    
EQUIPMENT REQUIREMENT    
EQUIPMENT REQUIREMENTS    
MANPOWER    
GENERAL    
BASIS OF ESTIMATION    
PLANT LAYOUT OF LIQUOR BOTTLING PLANT    
PROJECT IMPLEMENTATION SCHEDULE    
ORGANIZATION STAFF    
B.I.S. SPECIFICATIONS    
VARIOUS TYPES OF INDUSTRIAL ALCOHOL    
1. ETHYL ALCOHOL    
2.   WOOD SPIRIT    
3.   METHYLATED SPRIT    
4.   INDUSTRIAL ALCOHOL    
5.   BUTYL ALCOHOL    
6.  BENZOYL ALCOHOL    
PRODUCTION OF BRANDY    
COMPONENTS OF BRANDY:-    
ETHYL ALCOHOL :-    
OTHER ALCOHOLS:    
COLUMN STILLS :-    
CONDENSERS :-    
PRODUCTION OF RUM    
FERMENTATION:-    
MATURING:    
PRODUCTION OF SPIRIT FOR GIN    
RAW MATERIAL:    
PRODUCTION FROM GRAIN:    
MANUFACTURING PROCESS OF WHISKY    
VODKA:    
MATERIAL SAFETY DATA SHEET FOR ETHANOL    
HAZARDS IDENTIFICATION:    
MANUFACTURERS OF ALCOHOLIC BEVERAGES    
LIST OF IMFL/LIQUOR MANUFACTURER IN INDIA    
SUPPLIERS OF RAW MATERIALS    
ENA                                                                                                                                            
GLASS BOTTLES    
SUPPLIERS OF IMFL BOTTLING PLANT AND EQUIPMENTS    
SUPPLIERS OF COMPLETE PLANT AND MACHINERY    
SUPPLIERS OF PLANT AND EQUIPMENTS    
COLUMN    
CONDENSER    
BOTTLE FILLING MACHINE    
BOTTLE SEALING MACHINE    
BOTTLE WASHING MACHINE    
LABELLING MACHINE    
CONVEYOR BELT    
STAINLESS STEEL TANKS    
SOURCES OF TECHNOLOGY    
PLANT LAYOUT    
                           
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET