Detailed Project Report on BOPP Film

BOPP FILM

[EIRI/EDPR/4363] J.C.:2549XL

INTRODUCTION

BOPP films (Biaxially Oriented Poly Propylene Films) are produced by stretching polypropylene film in both machine direction and transverse direction. BOPP film is used in vast range of applications comprising packaging, labelling and lamination.

BOPP Films are preferred substrate for food packaging globally because of its inherent moisture barrier properties, seal ability, high clarity and graphic reproduction and shelf appeal, best possibilities of the pack being a mono layer/homogeneous structure.

For food packaging, it is prominently used as co-extruded heat sealable reverse printable film. BOPP Films has a strong demand globally which is driven by expanding flexible packaging industry.

It is produced by first making a melt of high molecular polypropylene into a sheet or a thick film through a narrow machine head, and then in a dedicated stretching machine, at a certain temperature and set speed, simultaneously or step by step. A film that is stretched in two perpendicular directions (longitudinal, transverse) and subjected to appropriate cooling or heat treatment or special processing (such as corona, coating, etc.). BOPP film is a very important flexible packaging material. BOPP film is colourless, odourless, tasteless, non-toxic, and has high tensile strength, impact strength, rigidity, toughness and good transparency. BOPP film has low surface energy and needs corona treatment before coating or printing. However, after corona treatment, the BOPP film has good printing adaptability, can be printed in color, and has a beautiful appearance effect, and thus is often used as a surface layer material of the composite film.

BOPP film, a part of the flexible packaging industry has emerged as one of the most popular, high growth films in the world. Lower costs and convenience has added to the growth of BOPP in the past few years, along with other flexible packaging materials. Moreover, the growth in demand for this film has been substantial both in developed as well as emerging markets on account of its recyclable nature and applications in a variety of non-food and food products.

COST ESTIMATION

Plant Capacity            50 MT/Day

Land & Building (12,830 sq.mt.)    Rs. 16.03 Cr

Plant & Machinery                    Rs. 213.57 Cr

Working Capital for 1 Month    Rs. 14.13 Cr

Total Capital Investment          Rs. 249.33 Cr

Rate of Return                          24%

Break Even Point                      62%

CONTENTS

INTRODUCTION

ADVANTAGES

SHELF LIFE EXTENSION: 

PRODUCT QUALITY: 

SUSTAINABILITY: 

AESTHETIC/GRAPHICS: 

DENSITY: 

USES/APPLICATIONS

BOPP FILM USE FOR ADHESIVE TAPE

CHARACTERS：

BOPP FILM FOR NORMAL BAG PACKING

CHARACTERS：

PRINTING MATT FILM

CHARACTERS：

FOOD PACKAGING

OVERWRAP

PRINT AND POUCH

METALLIZED BOPP

BOPP FILM - TYPES

PLAIN BOPP FILM                           

DESCRIPTION:

FEATURE:

APPLICATION:

SPECIFICATION:

MATTE BOPP FILM                   

DESCRIPTION:

FEATURE:

APPLICATION:

HEAT SEALABLE BOPP FILM                      

DESCRIPTION:

FEATURE:

APPLICATION:

CANDY PACKAGING BOPP FILM

DESCRIPTION:

FEATURE:

APPLICATION:

PEARLIZED BOPP FILM

DESCRIPTION:

FEATURE:

APPLICATION:

MARKET OVERVIEW

KEY MARKET TRENDS

INDUSTRIAL APPLICATION OF BOPP TO GROW SIGNIFICANTLY

COMPETITIVE LANDSCAPE

THE TRENDS OF DEMAND PROJECTION OF BOPP FILM IS AS FOLLOWS

MAJOR PLAYERS IN INDIA ARE

GLOBAL

PROPERTIES

THE IMPORTANT PROPERTIES OF BIAXIALLY ORIENTED POLYPROPYLENE (BOPP) FILM ARE:

CHARACTERISTICS

EFFECT OF PERCENTAGE STRETCH ON TENSILE PROPERTIES OF POLYPROPYLENE FILM

WATER VAPOUR PERMEABILITY

BIS SPECIFICATION

FORMULATION

BOPP FILM WEIGHT 

RAW MATERIALS

POLY PROPYLENE

PROPERTIES  

MASTER BATCHES

RAW MATERIAL SUPPLIERS

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS-BOPP FILMS

MANUFACTURING PROCESS STEPS/PROCESS FLOW

PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT FACILITY

UTILITIES REQUIREMENT (ESTIMATED - MONTH)

WASTE GENERATION & MANAGEMENT/GREEN BELT

GREEN BELT

WATER (ESTIMATED)

WASTE (ESTIMATED)

FLUE GAS (ESTIMATED)

PLANT & MACHINERY

PLANT DETAILS FOR BOPP FILMS

BOPP FILM PLANT

BIAXIALLY ORIENTED POLYPROPYLENE FILM PRODUCT LINE

PRODUCTS INFORMATION:

SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS

EXTRUSION MACHINERY

D.G. SETS

POWER TRANSFORMERS

WTP PLANTS

AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSOR

PLATEFORM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

PLATEFORM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

FIRE FIGHTING EQUIPMENTS

ELECTRICAL MEASURING INSTRUMENTS

INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

PRELIMINARY LAYOUT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS 

CONSTRUCTION PHASE 

OPERATION PHASE 

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)