Detailed Project Report on Bottling Plant (Country Liquor) (10,000 Ltrs/Day)

BOTTLING PLANT (COUNTRY LIQUOR) (10,000 LTRS/DAY)

[EIRI/EDPR/1233] J.C.9887

INTRODUCTION

The history of distilling potable spirit is for shorter than that of making non-distilled alcoholic beverages. There are nevertheless several very early references which can be taken to indicate that a potable spirit (like country liquor) was known many thousands of years ago. The earliest regarding excessive consumption of potable distilled spirit, i.e. country liquor and other products, appear to have come from China, some 1000 years B.C. Aristotle later mentions purifying sea water by evaporation and also "wine which produces a spirit".

For centuries the art of distilling remained firmly in the hands of alchemists. Herbs had long been thought to cure various maladies, agriurduly for Jaundice, fox glore, for blisters and it would seem that the alchemists argued that, if the juice of one of these herbs could be, say, quadrupled in strength, then the efficiency of cure would be multiplied four fold. The alchemists were responsible for many improvements in the art of distilling.

An Overview of the Indian Liquor Industry

The alcohol industry is very important for the government. It generates an estimated Rs. 16,000 crore per annum in spite of the fact that the per capita consumption of liquor in India is the lowest in the world. The total liquor industry is worth Rs. 2,000 crore. IMFL accounts for only a third of the total liquor consumption in India. Most IMFLs are cheap and are priced below Rs. 200 per bottle. Alcohol sales proceeds account for 45% of the total revenue collection in the country. Whiskey accounts for 60% of the liquor sales while rum; brandy any vodka account for 17%, 18% and 6% respectively. MNC’s share is only 10% and they have been successful only in the premium and super premium ranges. Post WTO the government may have opened India to foreign distilleries, but the duty has been increased from 222% to 464-706%. This is due to the fact that there is a 100% customs duty, 150% contravening duty, local taxes, distributor’s margin, retailer’s margin and publicity charges. The cost is finally borne by the consumer. 

Though the government claims that this is being done to protect the domestic liquor industry, the domestic industry accounts for 99% of the market share. This protectionist policy could prove to be counterproductive and lead to smuggling. As of now, only 45% of the sales are through legal channels and only 25% of this is duty paid for. Within India itself, the policy of alcohol retail differs form state to state. While some states like Maharashtra. Uttar Pradesh and Tamil Nadu have a liberal policy, come states like Haryana and Andhra Pradesh.

COST ESTIMATION

Plant Capacity            10,000 Ltr/Day

Land & Building (6151.22 sq.mt.)    Rs. 2.10 Cr

Plant & Machinery                    Rs. 1.20 Cr

Working Capital for 1 Month    Rs. 1.30 Cr

Total Capital Investment          Rs. 4.90 Cr

Rate of Return                          52%

Break Even Point                      39%

CONTENTS

INTRODUCTION

MARKET OVERVIEW

PROPERTIES

PROPERTY OF ETHANOL OR ETHYLE ALCOHAL

VARIOUS TYPES OF INDUSTRIAL ALCOHOL

USES AND APPLICATIONS

USES AND SCOPE OF COUNTRY LIQUOR

B.I.S. SPECIFICATION AND REQUIREMENTS

COMMON NAMES FOR COUNTRY SPIRIT

MARKET POSITION

BOTTLING SECTION

COMPLETE STAINLESS STEEL CONVEYOR SYSTEM:-

PRESENT MANUFACTURES

PROCESS OF MANUFACTURE

DETAILED PROCESS DESCRIPTION

LIST OF MACHINERY AND EQUIPMENTS USED IN ALCOHALIC BEVERAGES PLANT

CIP SYSTEM

PROCESS FLOW CHART OF ALCOHOLIC BEVERAGES PROCESSING PLANT

POLLUTION CONTROL IN ETHYL ALCOHOL INDUSTRY

EFFLUENT TREATMENT AND DISPOSAL

MANPOWER

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PLANT LAYOUT OF LIQUOR BOTTLING PLANT

IMPLEMENTATION SCHEDULE

SUPPLIERS OF RAW MATERIALS

RELATED CHEMICAL SUPPLIERS

MANUFACTURERS OF ALCOHOLIC BEVERAGES

SUPPLIERS OF PLANT AND MACHINERY

SOURCES OF TECHNOLOGY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)