Detailed Project Report on s.s.bright bars

 BRIGHT BARS.
CODE NO. 6573

The Bright bars are basically the raw material for a  number of industries engaged in the manufacture of items such as  bolts, nuts,  shafts Iron bar etc.  By virture of the finished  surface, which  is smooth and with in the designed tolerances bright  bars are normally drawn round, square pentagonal or hexagonal.

In  is  proposed  to define briefly a rolling  mill  we  are concerned mainly with hot rolling mill, that is mill in which the steel  is heated to a suitable temperature before  rolling  takes place.

A  hot  mill,  mill  stand consists of  two  three  or  more cylindrical  metal rolls usually mounted horizontally in  bearing at their ends and vertically above each other.  If there are  two rolls  in the mill is called 2 high, and three rolls, 3 high  and soon.  These rolls may be driven through couplings at their  ends by  spindles  which,  are  in  their  turn,  coupled  to  pinious (orgeors)  which  transmit  the power from the  prime  move  (now usually  an electric motor though some steam or gas  engines  are still in use.)

The  use  of  the terms wobbler and "coobler  box"  for  the coupling  at  each  end of the spindle suggests  a  rather  loose fillings coupling per mitting a limited vertical movement of  the rolls whilst transmitting the driving power.

COST ESTIMATION

Plant Capacity                                    30.00 MT./day                  
Land & Building (400 Sq.Mtr)          Rs. 1.27  Cr   
Plant & Machinery                              Rs. 56.23 Lacs    
W.C. for 3 Months                               Rs. 13.94 Cr
Total Capital Investment                   Rs. 16.04 Cr          
Rate of Return                                     55%  
Break Even Point                                23%

1.   INTRODUCTION                                     
2.   MANUFACTURING PROCESS                             
3.   USES & APPLICATION                                
4.   MARKET SURVEY                                     
5.   PROCESS FLOW DIAGRAM                              
6.   PLANT LAYOUT                                     
7.   ADDRESSES OF PLANT & MACHINERY SUPPLIERS          
8.   ADDRESSES OF RAW MATERIALS SUPPLIERS              
9.   ADDRESSES OF CONSULTANTS FOR BRIGHT BAR           


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET