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    Detailed Project Report on cable tray manufacturing

    Detailed Project Report on cable tray manufacturing
    Detailed Project Report on cable tray manufacturing
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      CABLE TRAY MANUFACTURING
      [CODE NO.3496]


      A cable tray is a metallic frame array which is used to support or lay cables onto it. The cables will be tied onto the tray and will not be hidden. A cable trunk is an enclosure where cables are placed in for purposes of distribution. The cables may be tied or not tied is use for arranging power supply cable with the use of cable tie to look neat and for easy tracing if there is fault on the cable.

      COST ESTIMATION

      Plant  Capacity                                              :    7.60 MT/day                          
      land & Building  (3000 Sq.Mtr)                   :    Rs. 1.94  Cr
      Plant & Machinery                                         :    Rs. 71.90 Lacs
      Working Capital for 1 Month                       :    Rs. 1.10  Cr
      Total Capital Investment                              :    Rs. 3.96  Cr
      Rate of Return                                                :    32%
      Break Even Point                                           :    62%


      INTRODUCTION    
      TYPE OF CABLE TRAYS:    
      (1) LADDER CABLE TRAY    
      (2) PERFORATED TYPE CABLE    
      (3) SOLID BOTTOM CABLE TRAY    
      (4) TROUGH CABLE TRAY    
      (5) CHANNEL CABLE TRAY    
      (6) WIRE MESH CABLE TRAY    
      (7) SINGLE RAIL CABLE TRAY    
      USES AND APPLICATIONS    
      WIDELY USED IN    
      B.I.S. SPECIFICATION    
      MARKET POSITION    
      OVERVIEW OF THE GLOBAL CABLE TRAY MARKET    
      COMPETITIVE LANDSCAPE AND KEY VENDORS    
      LEADING VENDORS IN THE MARKET ARE -    
      SEGMENTATION BY END-USER AND ANALYSIS OF THE CABLE TRAY MARKET    
      GEOGRAPHICAL SEGMENTATION AND ANALYSIS OF THE CABLE TRAY MARKET    
      CABLE MANAGEMENT MARKET OVERVIEW:    
      TOP FACTORS IMPACTING THE WORLD CABLE MANAGEMENT MARKET    
      TECHNOLOGICAL ADVANCEMENTS    
      UNCERTAINTY OF RAW MATERIAL PRICES    
      EMERGING MARKETS IN BRIC ECONOMIES    
      MARKET SEGMENTS    
      WORLD CABLE MANAGEMENT MARKET BY GEOGRAPHY    
      CABLE MANAGEMENT MARKET KEY SEGMENTS    
      BY TYPE    
      BY END-USER INDUSTRY    
      BY GEOGRAPHY    
      EXPORT DATA OF CABLE TRAY    
      TOTAL VALUE & VOLUME OF EXPORTS IN INDIA    
      TOP SUPPLIERS    
      TOP PORTS OF DISCHARGE    
      IMPORT DATA OF CABLE TRAY    
      TOTAL VALUE & VOLUME OF IMPORTS IN INDIA    
      TOP SUPPLIERS    
      TOP PORTS OF DISCHARGE    
      MANUFACTURERS/SUPPLIERS OF CABLE TRAY    
      PROCESS FLOW CHART    
      MANUFACTURING PROCESS    
      THERE ARE FOLLOWING STEPS ARE USED FOR MANUFACTURING PROCESS:    
      HOT DIP GALVANISING -    
      SURFACE PREPARATION -    
      CLEANING –    
      PICKLING –    
      RINSING -    
      FLUXING –    
      GALVANIZING    
      TESTING AND INSPECTION    
      (7) QUALITY CONTROL    
      QUALITY CONTROL SYSTEM    
      (8) INSPECTION AND TESTING    
      TESTS    
      THE CABLE TRAYS, SHALL BE SUBJECTED TO THE FOLLOWING:    
      PLANT LAYOUT    
      SUPPLIERS OF RAW MATERIALS    
      M.S. SHEET    
      MIG ELECTRODE WIRE    
      CAUSTIC SODA    
      HYDROCLORIC ACID    
      ZINC AMMONIUM CHLORIDE    
      ZINC ANODE    
      SUPPLIERS OF PLANT AND MACINERIES    
      POWER PRESS    
      SHEARING MACHINE    
      FLYPRESS    
      BENDING MACHINE    
      MECHANICAL PRESS    
      CNC PLASMA CUTTING MACHINE    
      BENCH GRINDER    
      DRILLING MACHINE    
      POWER HACSAW    
      GRINDING MACHINE    
      MIG WELDING MACHINE    
      EOT CRANE    
      DG SETS    
      POWER TRANSFORMERS    
      AIR POLLUTION CONTROL EQUIPMENTS    
      AIR COMPRESSORS    
      PLATEFARM WEIGHING MACHINE    
      POWDER COATING MACHINE    
      ANODISING PLANT    
      HOT DIP GALVANISING PLANT    
      ELECTROPLATING PLANT    
      MATERIAL HANDLING EQUIPMENTS    
      PAINTING EQUIPMENTS    
      FIRE FIGHTING EQUIPMENTS    
      ELECTRICAL MEASURING INSTRUMENTS    
                 
              
      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      
       

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