Detailed Project Report on calcium carbonate
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CALCIUM CARBONATE [CODE NO 3695]
The commercial grade of calcium carbonate in manufactured in two forms.
* Precipitated Calcium Carbonate
* Activated Calcium Carbonate
These two forms of calcium carbonate differ in respect of coating which the former does not have and later has. Both the forms of calcium carbonate are being used in various industries as filler or extender, thus assumes crucial importance in chemical and allied industries. PVC Rubber, denitrifice, cigarette paper, and printing ink, pharmaceutical is some of the calcium carbonate using industries.
In this offer we have considered the product mix of Precipitated Grade which could cover very wide range of grades in terms of Particle Size, Shape and Distribution. It will be possible to vary any of the three physical properties along with other physical properties, such as Bulk Density, Flow Point, and Viscosity, as required by individual customers as per their need. We have also considered 40 Tons per day capacity Activated Calcium Carbonate with different coating arrangement as well as sophisticated Pressure Filtration and Drying System to ensure the quality product.
COST ESTIMATION
Plant Capacity 20 MT/Day
Land & Building (2500 sq.mt.) Rs. 3.80 Cr
Plant & Machinery Rs. 3 Cr
Working Capital for 2 Months Rs. 92 Lac
Total Capital Investment Rs. 7.83 Cr
Rate of Return 13%
Break Even Point 71%
INTRODUCTION
PROCESS
CALCIUM COMPOUNDS
CALCIUM CARBONATE
PRECIPITATED CALCIUM CARBONATE
CALCIUM CARBONATE
USES AND APPLICATIONS
PLASTICS
PAINTS AND SURFACE COATINGS
COSMETICS/TOOTH PASTE
PAPER
FOOD AND PHARMACEUTICALS
PUTTY, CAULKS AND SEALANTS
TYPICAL PHYSICAL PROPERTIES OF CALCIUM CARBONATES
SPECIFICATIONS OF CALCIUM CARBONATE
RUBBER INDUSTRY
DESCRIPTION
COSMETIC INDUSTRY
REQUIREMENTS
EXPLOSIVE AND PYROTECHNIC INDUSTRY
TYPES
REQUIREMENTS FOR CALCIUM CARBONATE – PRECIPITATED
& ACTIVATED FOR PAINTS
TERMINOLOGY
TYPES
REQUIREMENTS
TABLE REQUIREMENTS FOR CALCRJM CARBONATE, PRECIPITATED
AND ACTIVATED, FOR PAINTS
PACKING AND MARKING
PROPERTIES
PROPERTIES OF PURE CALCIUM CARBONATE:-
PROPERTIES OF CALCITE:-
PROPERTIES OF ARAGONITE:-
PROPERTIES OF LIMES AND LIME STONE:-
COLOUR :-
ODOR:-
TEXTURE:-
B.I.S. SPECIFICATION
SCOPE
REQUIREMENTS
PACKING AND MARKING
TABLE 1 REQUIREMENT FOR PRECIPITATED CALCIUM CAREONATE
FOR COSMETIC INDUSTRY
SAMPLING
QUALITY OF REAGENTS
DETERMINATION OF FINENESS
APPARATUS
CALCULATION:-
DETERMINATION OF LOSS ON DRYING:-
DETERMINATION OF BULK DENSITY:-
APPARATUS:-
CALCULATION
WHERE
DETERMINATION OF CALCIUM CARBONATE
REAGENTS
CALCULATION:-
METHOD B
TEST FOR MAGNESIUM AND ALKALI SALTS
DETERMINATION FO ALUMINIUM IRON PHOSPHATES
AND MATTER INSOLUBLE IN HYDROCHLORIC ACID
TEST FOR IRON:-
TEST FOR ARSENIC:-
TEST FOR HEAVY METALS:-
TEST FOR CHLORIDES:-
DETERMINATION OF PH OF AQUEOUS SUSPENSION
TEST FOR BARIUM:-
TEST FOR SULPHATES:-
DETERMINATION OF FLOW POINT
SAMPLING OF CALCIUM CARBONATE, PRECIPITATED
FOR COSMETIC INDUSTRY
GENERAL REQUIREMENTS OF SAMPLING
SCALE OF SAMPLING
TEST SAMPLES AND REFEREE SAMPLE
PREPARATION OF TEST SAMPLES
NUMBER OF TEST
CRITERION FOR CONFORMITY
SCOPE
TERMINOLOGY
TYPES
REQUIREMENTS
PACKING AND MARKING
SAMPLING
TESTS
METHODS OF TEST FOR PRECIPITATED AND ACTIVATED CALCIUM CARBONATE FOR PAINTS
DETERMINATION OF PARTICLE SIZE DISTRIBUTION
DETERMINATION OF LOSS ON IGNITION
DETERMINATION OF INSOLUBLE SILICEOUS MATTER
DETERMINATION OF CALCIUM CARBONATE
METHOD B:-
REAGENTS
CALCULATION:-
DETERMINATION OF TOTLA FATTY MATTER
MARKET SURVEY
INSTALLED CAPACITY AND PRODUCTION OF CALCIUM CARBONATE
EXPORT OF CALCIUM CARBONATE
CONSUMPTION PATTERN OF CALCIUM CARBONATE
IMPORT OF CALCIUM CARBONATE
INSTALLED CAPACITY, PRODUCTION & CAPUTILIZATION OF CALCIUM CARBONATE
APPARENT CONSUMPTION OF CALCIUM CARBONATE
ESTIMATED DEMAND
GROWTH RATE IN ANNUAL DEMAND OF PRECIPITATED
CALCIUM CARBONATE
GLOBAL OVERVIEW CALCIUM CARBONATE
GLOBAL CONSUMPTION PATTERN OF PRECIPITATED LIME STONE
SWOT ANALYSIS OF PRECIPITATED CALCIUM CARBONATES
MANUFACTURERS/SUPPLIERS RAW MATERIALS
LIMESTONE:-
TECHNOLOGY DEVELOPMENT IN PRECIPITATED CALCIUM CARBONATES
TECHNOLOGY DEVELOPMENTS
ACID TOLERANT TECHNOLOGY
CHEMISTRY OF THE PROCESS
1. CALCINATION OF LIMESTONE:-
2. HYDRATION OF QUICKLIME (MANUFACTURE OF MILK-OF-LIME SUSPENSION:-
3. CARBONATION OF MILK-OF-LIME TO PRODUCE CALCIUM CARBONATE
PRECIPITATED CALCIUM CARBONATE PRODUCTION
BURNING OF LIME:
LACKING OF QUICKLIME
PRECIPITATION
MANUFACTURING PROCESS OF PRECIPITATED LIME STONE
PROCESS FLOW DIAGRAM
STEPS IN PRECIPITATED CALCIUM CARBONATE MANUFACTURE
PROCESS IN DETAILS
CALCINATION OF LIMESTONE TO PRODUCE QUICKLIME & CHEMICAL LIME
HYDRATION OF QUICK LIME (MANUFACTURE OF HYDRATED LIME)
CARBONATION OF LIME SLURRY WITH CARBON DIOXIDE GAS
FILTERATION AND DRYING
MANUFACTURE OF ACTIVATED CALCIUM CARBONATE
CO2 GAS PURIFICATION
PROCESS FLOW SHEET OF PRECIPITATED CACO3
PRODUCTION OF INDUSTRIAL FILLERS BASED ON CALCIUM CARBONATE
GCC PRODUCTION
PCC PRODUCTION
HIGH SPEED MANUFACTURING PROCESS FOR PRECIPITATED
CALCIUM CARBONATE
SYNTHETIC METHOD FOR PRECIPITATED CALCIUM CARBONATES
TECHNICAL SPECIFICATION OF PRECIPITATED CALCIUM CARBONATES
TECHNICAL DATA SHEET
PRODUCT NAME / REFERENCE
MAIN INTENDED USE
CHEMICAL DESCRIPTION
PACKAGING
MATERIAL SAFETY DATA SHEET FOR CALCIUM CARBONATE
(PRECIPITATED) FOR FOOD APPLICATION
DESCRIPTION
MAIN USES
STANDARD SPECIFICATIONS
TYPICAL BULK DENSITY
TRANSPORT AND STORAGE CONDITIONS
SAFETY DATA
PLANT LAYOUT
SUPPLIERS OF PLANT & MACHINERIES
ROTARY KILNS
JAW CRUSHER
BUCKET ELEVATOR
ROTARY DRYER MANUFACTURERS & EXPORTERS
PULVERIZERS
CENTRIFUGE
HEAT EXCHANGER
EFFLUENT TREATMENT PLANT (ETP PLANT)
BOILERS
MATERIAL HANDLING EQUIPMENTS
LABORATORY EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
PACKAGING MATERIALS (HDPE WOVEN LAMINATED BAGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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