Detailed Project Report on calcium carbonate

CALCIUM CARBONATE [CODE NO 3695]  

The commercial grade of calcium carbonate in manufactured in two forms.

* Precipitated Calcium Carbonate
* Activated Calcium Carbonate

These two forms of calcium carbonate differ in respect of coating which the former does not have and later has. Both the forms of calcium carbonate are being used in various industries as filler or extender, thus assumes crucial importance in chemical and allied industries. PVC Rubber, denitrifice, cigarette paper, and printing ink, pharmaceutical is some of the calcium carbonate using industries.

In this offer we have considered the product mix of Precipitated Grade which could cover very wide range of grades in terms of Particle Size, Shape and Distribution. It will be possible to vary any of the three physical properties along with other physical properties, such as Bulk Density, Flow Point, and Viscosity, as required by individual customers as per their need. We have also considered 40 Tons per day capacity Activated Calcium Carbonate with different coating arrangement as well as sophisticated Pressure Filtration and Drying System to ensure the quality product.

COST ESTIMATION

Plant Capacity            20 MT/Day       
Land & Building (2500 sq.mt.)      Rs. 3.80 Cr         
Plant & Machinery                      Rs. 3 Cr     
Working Capital for 2 Months     Rs. 92 Lac
Total Capital Investment              Rs. 7.83 Cr
Rate of Return            13%                   
Break Even Point             71%                

 
INTRODUCTION    
PROCESS    
CALCIUM COMPOUNDS    
CALCIUM CARBONATE    
PRECIPITATED CALCIUM CARBONATE    
CALCIUM CARBONATE    
USES AND APPLICATIONS    
PLASTICS    
PAINTS AND SURFACE COATINGS    
COSMETICS/TOOTH PASTE    
PAPER    
FOOD AND PHARMACEUTICALS    
PUTTY, CAULKS AND SEALANTS    
TYPICAL PHYSICAL PROPERTIES OF CALCIUM CARBONATES    
SPECIFICATIONS OF CALCIUM CARBONATE    
RUBBER INDUSTRY    
DESCRIPTION    
COSMETIC INDUSTRY    
REQUIREMENTS    
EXPLOSIVE AND PYROTECHNIC INDUSTRY    
TYPES    
REQUIREMENTS FOR CALCIUM CARBONATE – PRECIPITATED
   & ACTIVATED FOR PAINTS    
TERMINOLOGY    
TYPES    
REQUIREMENTS    
TABLE REQUIREMENTS FOR CALCRJM CARBONATE, PRECIPITATED
   AND ACTIVATED, FOR PAINTS    
PACKING AND MARKING    
PROPERTIES    
PROPERTIES OF PURE CALCIUM CARBONATE:-    
PROPERTIES OF CALCITE:-    
PROPERTIES OF ARAGONITE:-    
PROPERTIES OF LIMES AND LIME STONE:-    
COLOUR :-    
ODOR:-    
TEXTURE:-    
B.I.S. SPECIFICATION    
SCOPE    
REQUIREMENTS    
PACKING AND MARKING    
TABLE 1 REQUIREMENT FOR PRECIPITATED CALCIUM CAREONATE
   FOR COSMETIC INDUSTRY    
SAMPLING    
QUALITY OF REAGENTS    
DETERMINATION OF FINENESS    
APPARATUS    
CALCULATION:-    
DETERMINATION OF LOSS ON DRYING:-    
DETERMINATION OF BULK DENSITY:-    
APPARATUS:-    
CALCULATION    
WHERE    
DETERMINATION OF CALCIUM CARBONATE    
REAGENTS    
CALCULATION:-    
METHOD B    
TEST FOR MAGNESIUM AND ALKALI SALTS    
DETERMINATION FO ALUMINIUM IRON PHOSPHATES
   AND MATTER INSOLUBLE IN HYDROCHLORIC ACID    
TEST FOR IRON:-    
TEST FOR ARSENIC:-    
TEST FOR HEAVY METALS:-    
TEST FOR CHLORIDES:-    
DETERMINATION OF PH OF AQUEOUS SUSPENSION    
TEST FOR BARIUM:-    
TEST FOR SULPHATES:-    
DETERMINATION OF FLOW POINT    
SAMPLING OF CALCIUM CARBONATE, PRECIPITATED
   FOR COSMETIC INDUSTRY    
GENERAL REQUIREMENTS OF SAMPLING    
SCALE OF SAMPLING    
TEST SAMPLES AND REFEREE SAMPLE    
PREPARATION OF TEST SAMPLES    
NUMBER OF TEST    
CRITERION FOR CONFORMITY    
SCOPE    
TERMINOLOGY    
TYPES    
REQUIREMENTS    
PACKING AND MARKING    
SAMPLING    
TESTS    
METHODS OF TEST FOR PRECIPITATED AND ACTIVATED CALCIUM CARBONATE FOR PAINTS    
DETERMINATION OF PARTICLE SIZE DISTRIBUTION    
DETERMINATION OF LOSS ON IGNITION    
DETERMINATION OF INSOLUBLE SILICEOUS MATTER    
DETERMINATION OF CALCIUM CARBONATE    
METHOD B:-    
REAGENTS    
CALCULATION:-    
DETERMINATION OF TOTLA FATTY MATTER    
MARKET SURVEY    
INSTALLED CAPACITY AND PRODUCTION OF CALCIUM CARBONATE    
EXPORT OF CALCIUM CARBONATE    
CONSUMPTION PATTERN OF CALCIUM CARBONATE    
IMPORT OF CALCIUM CARBONATE    
INSTALLED CAPACITY, PRODUCTION & CAPUTILIZATION OF CALCIUM CARBONATE    
APPARENT CONSUMPTION OF CALCIUM CARBONATE    
ESTIMATED DEMAND    
GROWTH RATE IN ANNUAL DEMAND OF PRECIPITATED
   CALCIUM CARBONATE    
GLOBAL OVERVIEW CALCIUM CARBONATE    
GLOBAL CONSUMPTION PATTERN OF PRECIPITATED LIME STONE    
SWOT ANALYSIS OF PRECIPITATED CALCIUM CARBONATES    
MANUFACTURERS/SUPPLIERS RAW MATERIALS    
LIMESTONE:-    
TECHNOLOGY DEVELOPMENT IN PRECIPITATED CALCIUM CARBONATES    
TECHNOLOGY DEVELOPMENTS    
ACID TOLERANT TECHNOLOGY    
CHEMISTRY OF THE PROCESS    
1. CALCINATION OF LIMESTONE:-    
2. HYDRATION OF QUICKLIME (MANUFACTURE OF MILK-OF-LIME SUSPENSION:-    
3. CARBONATION OF MILK-OF-LIME TO PRODUCE CALCIUM CARBONATE    
PRECIPITATED CALCIUM CARBONATE PRODUCTION    
BURNING OF LIME:    
LACKING OF QUICKLIME    
PRECIPITATION    
MANUFACTURING PROCESS OF PRECIPITATED LIME STONE    
PROCESS FLOW DIAGRAM    
STEPS IN PRECIPITATED CALCIUM CARBONATE MANUFACTURE    
PROCESS IN DETAILS    
CALCINATION OF LIMESTONE TO PRODUCE QUICKLIME & CHEMICAL LIME    
HYDRATION OF QUICK LIME (MANUFACTURE OF HYDRATED LIME)    
CARBONATION OF LIME SLURRY WITH CARBON DIOXIDE GAS    
FILTERATION AND DRYING    
MANUFACTURE OF ACTIVATED CALCIUM CARBONATE    
CO2 GAS PURIFICATION    
PROCESS FLOW SHEET OF PRECIPITATED CACO3    
PRODUCTION OF INDUSTRIAL FILLERS BASED ON CALCIUM CARBONATE    
GCC PRODUCTION    
PCC PRODUCTION    
HIGH SPEED MANUFACTURING PROCESS FOR PRECIPITATED
   CALCIUM CARBONATE    
SYNTHETIC METHOD FOR PRECIPITATED CALCIUM CARBONATES    
TECHNICAL SPECIFICATION OF PRECIPITATED CALCIUM CARBONATES    
TECHNICAL DATA SHEET    
PRODUCT NAME / REFERENCE    
MAIN INTENDED USE    
CHEMICAL DESCRIPTION    
PACKAGING    
MATERIAL SAFETY DATA SHEET FOR CALCIUM CARBONATE
   (PRECIPITATED) FOR FOOD APPLICATION    
DESCRIPTION    
MAIN USES    
STANDARD SPECIFICATIONS    
TYPICAL BULK DENSITY    
TRANSPORT AND STORAGE CONDITIONS    
SAFETY DATA    
PLANT LAYOUT    
SUPPLIERS OF PLANT & MACHINERIES    
ROTARY KILNS    
JAW CRUSHER    
BUCKET ELEVATOR    
ROTARY DRYER MANUFACTURERS & EXPORTERS    
PULVERIZERS    
CENTRIFUGE    
HEAT EXCHANGER    
EFFLUENT TREATMENT PLANT (ETP PLANT)    
BOILERS    
MATERIAL HANDLING EQUIPMENTS    
LABORATORY EQUIPMENTS    
SUPPLIERS OF RAW MATERIALS    
PACKAGING MATERIALS (HDPE WOVEN LAMINATED BAGS)    

APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)